Mercury / Mariner 4 - 90 HP Four Stroke Outboards 1995 - 2000

Clymer Owners Marine Service & Repair Manual

1995, 1996, 1997, 1998, 1999, 2000

by Clymer Staff

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Mercury / Mariner 4 - 90 HP Four Stroke Outboards 1995 - 2000 - Front Cover

Front Cover

Front Cover

description

Mercury / Mariner 4 - 90 HP Four Stroke Outboards 1995 - 2000 Clymer Owners Marine Service & Repair Manual covers the following models:
● Mercury/Mariner 4 HP (1995-2000)
● Mercury/Mariner 5 HP (1995-2000)
● Mercury/Mariner 9.9 HP (1995-2000)
● Mercury/Mariner 15 HP (1995-2000)
● Mercury/Mariner 25 HP (1995-2000)
● Mercury/Mariner 30 HP (1995-2000)
● Mercury/Mariner 40 HP (1995-2000)
● Mercury/Mariner 50 HP (1995-2000)
● Mercury/Mariner 75 HP (1995-2000)
● Mercury/Mariner 90 HP (1995-2000)

DOES NOT cover 60 HP models.

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes / cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propeller / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

TROUBLESHOOTING
Troubleshooting test equipment / Starting difficulty / Starting system / Ignition system / Warning systems / Charging system / Fuses / Power head / Cooling system / Gearcase / Trim system / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication and maintenance and tune-up / Check oil level / Check for fuel system leaks / Check steering system / Flushing the cooling system / Fuel requirements / Fuel filter inspection / Engine oil requirements / Oil drain and fill locations / Pumping the oil from the engine / Draining the engine eoil / Filling the oil / Oil and filter change / Cleaning the oil screen / Removing carbon deposits / Anodes / Timing belt and pulleys / Hoses and clamps / Thermostat inspection / Gearcase lubricant / Checking gearcase lubricant level / Changing the gearcase lubricant / Gearcase anode inspection / Water pump and impeller inspection / Propeller shaft inspection / Swivel and tilt tube lubrication / Trim system fluid level check / Starter maintenance / Wiring inspection / Routine maintenance / Tune-up / Compression test / Spark plugs / Valve adjustment / Carburetor adjustment / Ignition timing / On-boat testing / Submersion / Specifications

SYNCHRONIZATION AND ADJUSTMENTS
Fuel system adjustments / Valve adjustment / Cables and linkage / Specifications

FUEL SYSTEM

ELECTRICAL AND IGNITION SYSTEM
Battery / Starting system / Charging system / Ignition system / Warning system components / Specifications

POWER HEAD
Flywheel removal and installation / Inspection / Power head removal / Inspection / Specifications

GEARCASE
Gearcase operation / Gearcase identification / Propeller / Gearcase removal and installation / Water pump / Gearcase / Inspection / Specifications

MANUAL STARTER
Removal / disassembly / assembly and installation / Specifications

POWER TRIM AND MIDSECTION
Power trim system / Fluid filling / Air bleeding / Midsection / Specifications

REMOTE CONTROL
Cable removal and installation / Remote control disassembly and assembly / Specifications

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 1620921545 (1-620-92154-5)
  • ISBN-13: 9781620921548 (978-1-620-92154-8)
  • Format: Softcover, 560 pages
  • Date Published: 05-2001

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