Mercury / Mariner 75 - 225 HP 4-Stroke Outboards 2001 - 2003

Clymer Owners Marine Service & Repair Manual

2001, 2002, 2003

by Mark Rolling

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Mercury / Mariner 75 - 225 HP 4-Stroke Outboards 2001 - 2003 - Front Cover

Front Cover

Front Cover

description

Mercury / Mariner 75 - 225 HP 4-Stroke Outboards 2001 - 2003 Clymer Owners Marine Service & Repair Manual covers the following models:
● Mercury/Mariner 75 HP (2001-2003)
● Mercury/Mariner 90 HP (2001-2003)
● Mercury/Mariner 115 HP (2001-2003)
● Mercury/Mariner 225 HP (2001-2003)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Service hints / Engine operation / Outboard engine identification / Fasteners / Lubricants / RTV gasket sealant / Anaerobic sealant / Threadlocking compound / Galvanic corrosion / Propellers / Basic hand tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills / Specifications

TROUBLESHOOTING
Electrical components / Preliminary inspection / Starting difficulty / Electric starting system / Fuel system / Ignition system / Warning system / Charging system / Power head / Cooling system / Gearcase / Trim/tilt system / Electronic fuel injection (EFI) system / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use / After each use / Routine maintenance / Fuel requirements / Lubricants / Power head maintenance / Engine oil and filter change / Power head anode cleaning, inspection and replacement / Timing belt and tensioner pulleys / Thermostat inspection / Hoses and clamps / Electric starter maintenance / Battery inspection / Engine carbon deposit removal / Throttle and shift linkage lubrication / Valve adjustment / Gearcase maintenance / Gearcase lubricant change / Gearcase anode cleaning, inspection and replacement / Trim tab anode cleaning, inspection and replacement / Side mounted anode replacement (75-115 hp models) / Water pump and impeller inspection / Propeller shaft inspection and lubrication / Drive shaft lubrication / Midsection maintenance / Swivel and tilt tube lubrication / Steering system lubrication / Trim system fluid level check / Midsection anode cleaning, inspection and replacement / Tune up / Compression test / Spark plugs / Synchronizing, linkage and idle speed / Timing check / On-board testing / Storage preparation and re-commissioning / Submersion / Corrosion prevention / Specifications

SYNCHRONIZATION AND ADJUSTMENTS
Pilot screw adjustment (75-90 hp models) / Linkage, throttle position sensor, carburetor synchronization and idle speed adjustments / Ignition timing check / Throttle cable adjustment / Shift cable adjustment / Valve adjustment / Trim tab adjustment / Trim position sender adjustment / Specifications

FUEL SYSTEM
Fuel system service / Fuel tank / Fuel hose / Fuel filter / Primer bulb / Mechanical fuel pump / Silencer cover / Intake manifold / Dashpot / Electrothermal valve / Carburetor / Throttle body / Vapor separator tank / Secondary vapor separator tank / Low-pressure electric fuel pump / Fuel pump relay / Fuel pump driver / Fuel cooler / Fuel pressure regulator / Fuel rail and injectors / Idle air control motor / Air temperature sensor / Air pressure sensor / Throttle position sensor / Specifications

ELECTRICAL AND IGNITION SYSTEMS
Electrical components / Battery / Charging system / Starting system / Ignition system / Specifications

POWER HEAD
Flywheel/cover / Timing belt and tensioner / Crankshaft pulley / Valve cover / Camshaft, timing chain and camshaft pulley / Cylinder head removal and installation / Water pressure relief valve / Thermostat / Exhaust/water jacket cover / Cylinder head / Power head / Oil pump / Crankshaft pulley / Power head / Cylinder block components / Bearing selection / Engine break-in procedures / Specifications

GEARCASE
Gearcase operation / Gearcase service precautions / Propeller / Gearcase / Water pump / Water pump component / Gearcase / Specifications

POWER TRIM AND TILT
Trim/tilt relay / Trim position sender / Trim switch / Manual relief valve / Power trim / Electric trim motor / Trim system / Trim and tilt system fluid / Specifications

MIDSECTION
Lower motor mount / Tilt tube / Clamp bracket / Tilt lock lever / Oil pump / Upper motor mount / Swivel tube / Swivel housing / Power head adapter / Exhaust silencer / Exhaust tube / Oil pressure relief valve / Oil pan and oil pickup tube / Drive shaft housing / Specifications

REMOTE CONTROL
Cable removal and installation / Remote control disassembly and assembly

COLOUR WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892878762 (0-892-87876-2)
  • ISBN-13: 9780892878765 (978-0-892-87876-5)
  • Format: Softcover, 496 pages

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