Mercury / Mercury 3.9 - 135 HP Outboards 1964 - 1971

Clymer Owners Marine Service & Repair Manual

1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971

by Clymer Staff

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Mercury / Mercury 3.9 - 135 HP Outboards 1964 - 1971 - Front Cover

Front Cover

Front Cover

description

Mercury / Mercury 3.9 - 135 HP Outboards 1964 - 1971 Clymer Owners Marine Service & Repair Manual Covers1964-1971 Mercury 3.9-135 HP, 1-cylinder to 6-cylinder outboard motors.

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

TROUBLESHOOTING
Operating requirements / Starting system / Charging system / Ignition system / Fuel system / Engine temperature and overheating / Engine / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Fuel selection / Recommended fuel mixture / Correct fuel mixing / Gearcase lubrication / Salt water corrosion of gearcase bearing carrier and nut / Storage / Anti-corrosion maintenance / Complete submersion / Engine flushing / Tune-up Compression check / Spark plugs / Gearcase and water pump check / Fuel system service / Fuel filter service/ Fuel lines / Fuel pump service / Breaker point ignition service / Breaker point replacement / Breaker point adjustment / Battery, starter and solenoid (electric start models only) / Choke solenoid resistance check / On-boat performance test / Specifications

TIMING, SYNCHRONIZING AND ADJUSTING
Engine timing / Synchronizing / Required equipment / Merc model 39, 40, 60, 75 and 110 (1964-1969) / 1970 Merc model 40, 75 and 110 with Thunderbolt ignition / Merc model 110 with Phase-maker ignition / Merc model 200 (1967-1966) / Merc model 200 (1967-1969) / Merc model 200 with Thunderbolt ignition / Merc model 200 with Phase-maker ignition / Merc model 350 / Merc model 400 (1970-1971) / Merc model 500 (1964-1967) / Merc model 500 and 650 with lighting energizer ignition / Merc model 650 (1966-1967) / Merc model 650, 800 and 850 with Thunderbolt breakerless ignition / Merc model 950 and 1100 (Standard ignition) / Merc model 950SS and 1100SS (Thunderbolt breaker point ignition) / Merc model 500SS, 650SS, 950SS and 1100SS (1967 Thunderbolt breakerless ignition) / Merc model 1000SS and 1250SS (1968-1969 Thunderbolt breakerless ignition) / Merc model 1150 and 1350 / Specifications

FUEL SYSTEM
Fuel pump / Sidebowl carburetor / Integral fuel pump carburetor / Fuel tank / Fuel line and primer bulb / Specifications

IGNITION AND ELECTRICAL SYSTEMS
Battery / Charging system / Starting system / Ignition systems / Phelon magneto braker point ignition / Kiekhaefer 4-cylinder / Kiekhaefer 6-cylinder / Thunderbolt breakerless battery ignition / Lighting energizer breakerless ignition / Thunderbolt Phase-maker CD ignition / Thunderbolt CD breakerless ignition / Ignition coil replacement / Switchbox replacement / Specifications

POWER HEAD
Engine serial number / Fasteners and torque / Gaskets and sealant / Flywheel / Power head / Specifications

GEARCASE AND DRIVE SHAFT HOUSING
Service precautions / Gearcase / Water pump / Bearing carrier and propeller shaft / Pinion gear, drive shaft and forward gear / Shift shaft, bushing and cam / Pinion depth/gear backlash / Propeller / Pressure and vacuum test / Drive shaft housing / Trim tab adjustment / Specifications

AUTOMATIC REWIND STARTER

POWER TRIM AND TILT SYSTEM
Power trim system / Hydraulic pump / Troubleshooting / Trim limit switch / Trim cylinders / Specifications

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892874414 (0-892-87441-4)
  • ISBN-13: 9780892874415 (978-0-892-87441-5)
  • Format: Softcover, 280 pages
  • Date Published: 01-06-1989

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