Mercury / Mariner 75 - 275 HP Outboards 1994 - 1997 (Includes Jet Drive Models)

Clymer Owners Marine Service & Repair Manual

1994, 1995, 1996, 1997

by Scott Johnson and Mark Jacobs

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Mercury / Mariner 75 - 275 HP Outboards 1994 - 1997 (Includes Jet Drive Models) - Front Cover

Front Cover

Front Cover

description

Mercury / Mariner 75 - 275 HP Outboards 1994 - 1997 Clymer Owners Marine Service & Repair Manual covers 1994-1997 Mercury Mariner 2-Stroke Outboard Motors 75HP through 275HP, including Jet Drive models:
● Mercury/Mariner 75 HP (1994-1997)
● Mercury/Mariner 90 HP (1994-1997)
● Mercury/Mariner 100 HP (1994-1997)
● Mercury/Mariner 115 HP (1994-1997)
● Mercury/Mariner 125 HP (1994-1997)
● Mercury/Mariner 135 HP (1994-1997)
● Mercury/Mariner 150 HP (1994-1997)
● Mercury/Mariner 150 XR6 (1994-1997)
● Mercury/Mariner 150 Magnum III (1994-1997)
● Mercury/Mariner 175 HP (1994-1997)
● Mercury/Mariner 200 DFI (1994-1997)
● Mercury/Mariner 200 HP (1994-1997)
● Mercury/Mariner 225 HP (1994-1997)
● Mercury/Mariner 250 HP (1994-1997)
● Mercury/Mariner 275 HP (1994-1997)
● Mercury/Mariner 65 Jet (1994-1997)
● Mercury/Mariner 80 JET (1994-1997)
● Mercury/Mariner 105 Jet (1994-1997)
● Mercury/Mariner 140 JET (1994-1997)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / MechanicĀfs techniques

TROUBLESHOOTING
Safety precautions / Operating requirements / Test and repair equipment / Starting system / Battery charging system / Electrical accessories / Ignition system / Alternator driven ignition (mechanical advance [75-125 hp and 65-80 Jet]) / Alternator driven ignition (135-200 hp, 275 hp, 105 and 140 Jet [V6]) / Capacitor discharge module (CDM) ignition (75-125 hp and 65-80 Jet [serial No. 0G438000-on]) / Capacitor discharge module (CDM) Ignition (225 and 250 hp) / CVD module resistance tests / DI (digital inductive (200 DFI) / Fuel system / Fuel primer and enrichment system / Electronic fuel injection (EFI) fuel system troubleshooting / DFI air/fuel system troubleshooting / Engine temperature and overheating / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Hour meter / Fuels and lubrication / Recommended fuel/oil mixture ratio / Fuel mixing procedure / Variable ratio oil injection / Variable ratio electronically controlled oil injection (200 DFI models) / Lower gearcase lubricant change / Jet pump maintenance / Propeller shaft maintenance / Corrosion of the propeller shaft carrier bearing / Off-season storage / Anticorrosion maintenance / Engine submersion / Cooling system flushing / Tune-up /Removing carbon build-up from the combustion chamber / Compression check / Cylinder head bolt torque / Spark plug plugs / Lower gearcase and Jet Pump water pump service / Fuel and oil injection system / Fuel filter service / Fuel pump service / Ignition system service / Charging system service / Alternator belt (200 DFI) / Battery and electric starter service / On-water performance testing / Specifications

SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
75, 90 hp and 60 Jet models / 100-125 hp and 80 Jet models / 135-200 hp carbureted models / 150-200 hp EFI (electronic fuel injection) models / 200 DFI (direct fuel injection) models / 225 hp carbureted models / 225 and 250 hp EFI models / 275 hp models / Specifications

FUEL SYSTEM
Fuel pump / Carburetors / WME series carburetor / WMH and WMV series carburetors / WO series Mercarb carburetor / Fuel primer valve / Thermal air valve / Fuel enrichment valve / Accelerator pump circuit / Antisiphon devices / Fuel filters / Fuel tanks / Fuel hose and primer bulb / Electronic fuel injection EFI and direct fuel injection DFI / Reed valve / Fuel bleed (recirculation) system / Specifications

IGNITION AND ELECTRICAL SYSTEMS
Battery charging system / Fuses / Starting systems / Ignition systems / Alternator driven capacitor discharge ignition (60-275 hp and 65-140 Jet) / Capacitor discharge module (CDM) ignition / Digital inductive ignition (200 DFI) / Specifications

POWER HEAD
Break-in / Lubricants, sealants and adhesives / Seal surfaces / Fasteners and torque / Removal installation / Disassembly / Cleaning and inspection / Assembly / Specifications

LOWER GEARCASE AND JET DRIVE UNITS
Lower gearcase / Gear case operation / Gear ratio / High-altitude operation / Service precautions / Corrosion control / Gearcase lubrication / Propeller / Trim tab adjustment / Gear housing / Water pump / Gearcase disassembly assembly / Gearcase cleaning and inspection / Gearcase pressure testing / Gearcase shimming / Jet drive models / Jet pump unit maintenance / Jet pump unit service / Bearing housing / Water intake housing liner / Specifications

POWER TRIM AND TILT SYSTEMS AND POWER STEERING SYSTEM
Trim and tilt systems / Power trim and tilt systems / Power trim and tilt system service / Power steering system / Specifications

OIL INJECTION SYSTEM
Variable ratio oil injection / Variable-ratio electronically controlled oil injection / Specifications

CHAPTER TWELVE / REMOTE CONTROL

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892877073 (0-892-87707-3)
  • ISBN-13: 9780892877072 (978-0-892-87707-2)
  • Format: Softcover, 824 pages
  • Date Published: 08-01-1998

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