Evinrude / Johnson 2-40 HP Outboards (Includes Electric Motors) 1973 - 1990

Clymer Owners Marine Service & Repair Manual

1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990

by Randy Stephens

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Evinrude / Johnson 2-40 HP Outboards (Includes Electric Motors) 1973 - 1990 - Front Cover

Front Cover

Front Cover

description

Evinrude / Johnson 2-40 HP Outboards (Includes Electric Motors) 1973 - 1990 Clymer Owners Marine Service & Repair Manual covers the following models:
● Evinrude/Johnson 2 HP (1973-1990)
● Evinrude/Johnson 2.5 HP (1973-1990)
● Evinrude/Johnson 3 HP (1973-1990)
● Evinrude/Johnson 4 HP (1973-1990)
● Evinrude/Johnson 4 HP Deluxe (1973-1990)
● Evinrude/Johnson Excel 4 (1973-1990)
● Evinrude/Johnson Ultra 4 (1973-1990)
● Evinrude/Johnson 4.5 HP (1973-1990)
● Evinrude/Johnson 5 HP (1973-1990)
● Evinrude/Johnson 6 HP (1973-1990)
● Evinrude/Johnson 7.5 HP (1973-1990)
● Evinrude/Johnson 8 HP (1973-1990)
● Evinrude/Johnson 9.5 HP (1973-1990)
● Evinrude/Johnson 9.9 HP (1973-1990)
● Evinrude/Johnson 15 HP (1973-1990)
● Evinrude/Johnson 18 HP (1973-1990)
● Evinrude/Johnson 20 HP (1973-1990)
● Evinrude/Johnson 25 HP (1973-1990)
● Evinrude/Johnson 28 HP (1973-1990)
● Evinrude/Johnson 30 HP (1973-1990)
● Evinrude/Johnson 35 HP (1973-1990)
● Evinrude/Johnson 40 HP (1973-1990)
● Evinrude/Johnson Electrics (1973-1990)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's tips

TROUBLESHOOTING
Operating requirements / Starting system / Charging system / Ignition system / Breaker point ignition troubleshooting / CD 2 ignition troubleshooting (except 2.5 [1987-1988], Ultra 4 and Excel 4) / CD 2 ignition troubleshooting (2.5 [1987-1988], Ultra 4 and Excel 4) / CD2UL ignition troubleshooting (1989-1990--4 Deluxe--40 hp) / Ignition and neutral start switch / Fuel system / Engine temperature and overheating / Engine

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up

ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing / Synchronization / Johnson/Evinrude 2 hp, Colt and Junior (breaker point ignition) / 1973-1978 Johnson/Evinrude 4 (breaker point ignition) / Johnson/Evinrude 2.5, 3 hp, 4 Standard, Excel 4, Ultra 4, 4 Deluxe, 4.5 and 7.5 (CD 2 and CD2UL ignition) / 1976-1977 Johnson/Evinrude 6 / 1978-1985 Johnson/Evinrude 5, 6, and 9 (CD 2 ignition) / 1986-1990 Johnson/Evinrude 6 and 8 (CD 2 and CD2UL ignition) / Johnson/Evinrude 9.5 (breaker point ignition) / Johnson/Evinrude 9.9 and 15 (breaker point ignition) / Johnson/Evinrude 9.9 and 15 (CD 2 and CD2UL ignition) / Johnson/Evinrude 18, 20 and 25 (breaker point ignition) / Johnson/Evinrude 20, 25, 28 and 30 (CD 2 and CD2UL ignition) / Johnson/Evinrude 35 (all ignitions) / Johnson/Evinrude 40 (breaker point ignition) / 1985-1988 Johnson/Evinrude 40 hp tiller models (CD 2 models) / 1985-1988 Johnson/Evinrude 40 hp remote control models (CD 2 ignition) / 1989-1990 Johson/Evinrude 40 hp modles (CD2UL ignition)

FUEL SYSTEM
Fuel pump / Carburetors / Johnson/Evinrude 2 hp, Colt, Junior and 4 hp (1973-1977) / Johnson/Evinrude 2.5 hp, 3 hp, 4 hp (1978-on), 4 Deluxe, Excel 4, Ultra 4, 4.5 hp, 5 hp, 6 hp, 7.5 hp and 8 hp / Johnson/Evinrude 9.5 hp / Johnson/Evinrude 9.9 and 15 hp / Johnson/Evinrude 20 hp, 25 hp, 28 hp, 30 hp, 35 hp and 40 hp / Carburetor core plugs and lead shot / Anti-siphon devices / Fuel tank / Fuel link and primer bulb / Oil injection system / Autoblend (1986) and Accumix (1987-on) oil injection

ELECTRICAL SYSTEM
Battery / Battery charging system / Electric starting system / Magneto breaker point ignition service / CD 2 ignition system / CD2UL ignition system

POWER HEAD
Engine serial number / Fasteners and torque / Gaskets and sealants / Flywheel / Magneto armature plate / CD 2 and CD2UL armature plate / Power head

GEARCASE
Propeller / Water pump / Gearcase / Shift lever

AUTOMATIC REWIND STARTERS
Engine cover starter / Swing arm gear drive starter / Side-mounted pinion gear starter / Flywheel mounted starter

ELECTRIC MOTORS
Lubrication / Periodic maintenance / Battery / Propeller / 1975-1981 12 volt bow mount model / 1982-on 12 volt bow mount model / 1975-1976 12 volt transom mount model / 1982-on 12 volt transom mount model / 1975-1981 12/24 volt vow mount model / 1982-on 12/24 volt bow mount model / 1975-1976 12/24 volt transom mount model / 1980-1981 12/24 volt hand control model / 1982-on 12/24 volt hand control model / Component replacement

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892875542 (0-892-87554-2)
  • ISBN-13: 9780892875542 (978-0-892-87554-2)
  • Format: Softcover. 406 pages
  • Date Published: 1991

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