Evinrude/Johnson 85-300 HP Two-Stroke & Jet Drives, 1995 - 2006

Clymer Owners Marine Service & Repair Manual

1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

by Clymer Staff

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Evinrude/Johnson 85-300 HP Two-Stroke & Jet Drives, 1995 - 2006 - Front Cover

Front Cover

Front Cover

description

Evinrude/Johnson 85-300 HP Two-Stroke Outboards (includes Jet Drive Models) 1995 - 2006 Clymer Owners Marine Service & Repair Manual covers the following models:
● Evinrude/Johnson 65 Jet (1995-2006)
● Evinrude/Johnson 80 Jet (1995-2006)
● Evinrude/Johnson 85 Backtroller (1995-2006)
● Evinrude/Johnson 88 Special (1995-2006)
● Evinrude/Johnson 90 Special (1995-2006)
● Evinrude/Johnson 105 Jet (1995-2006)
● Evinrude/Johnson 112 Special (1995-2006)
● Evinrude/Johnson 115 Special (1995-2006)
● Evinrude/Johnson 130 HP (1995-2006)
● Evinrude/Johnson 150 HP (1995-2006)
● Evinrude/Johnson 175 HP (1995-2006)
● Evinrude/Johnson 200 HP (1995-2006)
● Evinrude/Johnson 225 HP (1995-2006)
● Evinrude/Johnson 250 HP (1995-2006)
● Evinrude/Johnson 300 HP (1995-2006)
● Evinrude/Johnson 90 HP Ficht Models (1995-2006)
● Evinrude/Johnson 115 HP Ficht Models (1995-2006)
● Evinrude/Johnson 150 HP Ficht Models (1995-2006)
● Evinrude/Johnson 175 HP Ficht Models (1995-2006)
● Evinrude/Johnson 200 HP Ficht Models (1995-2006)
● Evinrude/Johnson 225 HP Ficht Models (1995-2006)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / PRopellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

TROUBLESHOOTING
Service precautions - 1998 model year engines / Safety precautions / Operating requirements / Test and repair equipment / Starting equipment / Battery charging system / Electrical accessories / Warning system / Ignition system / Capacitor discharge ignition (CDI) troubleshooting / CD4 ignition system troubleshooting (V4 cross flow models) / CD4 ignition system troubleshooting (130 hp V4 loop charged models) / OIS2000 ignition system troubleshooting (60 degree V$ and V6 loop charged models) / CD6 ignition system troubleshooting (200 and 225 hp models) / CD8 ignition system troubleshooting (250 and 300 hp V8 models) / Key and neutral start switch / Fuel system troubleshooting / Engine temperature and overheating / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anticorrosion maintenance / Engine flushing / Power steering belt tension / Tune-up / Specifications

ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
65 jet, 80 jet (1995-1997) and 85-115 hp (90 degree V4 cross flow models) / 80 jet (1998), 105 jet, 90, 115, 150 and 175 hp (60 degree V4 and V6 models) / 130 hp (1995) / 130 hp (1996) and 200, 225, 250 and 300 hp (1995 and 1996) / 130, 200, 225 and 250 hp (1997 and 1998) / Specifications

FUEL SYSTEM
Fuel pump / Carburetors / Top feed carburetor / Minlon carburetors / Electric fuel primer pump / Electric fuel primer solenoid / Vacuum switch / Fuel module and vapor separator / Antisiphon devices / Fuel tank / Fuel line and primer bulb / Specifications

IGNITION AND ELECTRICAL SYSTEMS
Battery charging system / Fuse or circuit breaker / Electric starting system / Neutral safety switch / Flywheel service / Ignition systems / CD4 ignition (90 degree V4 cross-flow models) / OIS2000 ignition system (60 degree V4 and V6 models) / CD4, CD6 and CD8 ignition (90 degree V4, V6 and V8 loop-charged models) / Specifications

POWER HEAD
Power head break-in removal installation disassembly assembly cleaning and inspections / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Flywheel / Reed valves / Thermostats and water blow-off valve / Specifications

LOWER GEARCASE AND JET DRIVE
Gearcase identification / Gear case operation / Gear ratio / High altitude operation / Counter-rotation gearcases / Corrosion control / Gearcase lubrication / Neutral start adjustment (tiller handle models) / Shift lever detent adjustment / Propeller / Trim tab adjustment / Gearcase removal installation / disassembly reassembly cleaning inspection pressure and vacuum tests / Water pump / Pinion gear shimming / Shift shaft height adjustment / Jet drive models / Jet pump unit adjustments and maintenance / Jet pump unit service / Drive shaft and bearing housing / Water intake housing liner / Specifications

TRIM AND TILT SYSTEMS
Manual tilt-assist cylinder / Power trim and tilt systems / Power trim and tilt hydraulic troubleshooting / Power trim and tilt system / Electric motor testing / Power trim and tilt system service / Specifications

OIL INJECTION SYSTEMS
VRO2 oil injection / Specifications

REMOTE CONTROLS
Specifications

SUPPLEMENT / 1997-2002 FICHT FUEL INJECTION (FFI) SERVICE INFORMATION
Specifications

WIRING DIAGRAMS

Clymer Outboard Motor and Inboard Engine Repair Manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 1620921405 (1-620-92140-5)
  • ISBN-13: 9781620921401 (978-1-620-92140-1)
  • Format: Softcover, 736 pages
  • Date Published: 1991

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