Mercruiser Stern Drives 1964 - 1985 Clymer Owners Marine Service & Repair Manual

Plus 1986-1987 TR, TRS Models

1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985

by Kalton Lahue

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Mercruiser Stern Drives 1964 - 1985 Clymer Owners Marine Service & Repair Manual - Front Cover

Front Cover

Front Cover

description

Mercruiser Stern Drives 1964 - 1985 (Plus 1986-1987 TR, TRS Models) Clymer Owners Marine Service & Repair Manual covers the following models:
Stern Drive Models:
● MerCruiser Model 0 Manual (1964-1985)
● MerCruiser Model I Manual (1964-1985)
● MerCruiser Model II Manual (1964-1985)
● MerCruiser Model II-TR Manual (1986-1987)
● MerCruiser Model II-TRS Manual (1986-1987)
● MerCruiser Model III Manual (1964-1985)
● MerCruiser Model 215 Manual (1964-1985)

Engines covered:
● GM inline 4-Cylinder: 153 and 181 cid
● GM inline 6-cylinder: 194, 230, 250 and 292 cid
● GM V6: 229 and 262 cid
● GM V8: 283, 305, 327, 350, 409, 427, 454 and 482 cid
● Ford: 302 and 351W cid
● MerCruiser: 60, 80, 90, 470, 485, 488, 170MR and 190MR

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / MechanicĀfs techniques

TROUBLESHOOTING
Starting system / Charging system / Ignition system / Engine performance/ Engine oil pressure indicator / Engine oil leaks / Engine noises / Cooling system / Stern drive unit

LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-operational checks / Starting check list / Post-operational list / Cooling system flushing / Engine maintenance and lubrication / Engine oil level check / Engine oil and filter change / Fuel system service / Fuel filter service / Recommended gasoline / Flame arrestor / Stern drive lubrication / Model O (60, 80 and 90) lubrication / Lubricant check and change / Early model I, IA, IB and IC lubrication / Lubricant check and change / Late model I lubrication / Lubricant check and change / MerCruiser II lubrication / Lubricant check and change / MerCruiser 215, II-TR, II-TRS and III lubrication / Lubricant check and change / Engine tune-up / Compression test / Spark plugs / Ignition system / Distributor cap, wires and rotor / Contact breaker point replacement / Breaker point adjustment / Ignition timing / Carburetor service / Idle adjustment / Specifications

LAY-UP, COOLING SYSTEM AND FITTING OUT
Lay-up / Cooling system draining / Cooling system filling / Fitting out / Specifications

GM INLINE ENGINE
Removal installation / Rocker arm cover / Intake exhaust manifold / Crankshaft pulley torsional damper / Timing gear cover and seal / Rocker arm / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and seats / Piston connecting rod / Crankshaft / Flywheel / Cylinder block / Core plug / Specifications

GM V6 AND V8 ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifold / Crankshaft pulley and torsional damper / Front cover and seal / Timing chain and sprockets / Rocker arm / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and seats / Piston connecting rod / Crankshaft / Rear main oil seal / Flywheel / Cylinder block / Core plugs / Specifications

FORD V8 ENGINES
Removal installation / Disassembly checklists / Rocker arm cover / Intake manifold / Exhaust manifolds / Crankshaft pulley and vibration damper / Front cover and seal / Timing chain and sprocket / Rocker arm / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and seats / Piston connecting rod / Crankshaft / Rear main bearing oil seal / Flywheel / Cylinder block / Core plugs / Specifications

MERCRUISER 60, 80 AND 90 ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifolds / Inner transom plate / Front cover and seal / Rocker arm / Camshaft and timing chain / Oil pan pump / Cylinder head / Valves and seats / Piston connecting rod / Crankshaft / Flywheel / Cylinder block / Core plugs / Specifications

MERCRUISER 470, 485, 488, 170MR AND 190MR
Removal installation / Rocker arm cover / Intake exhaust manifold / Alternator rotor/stator / Front cover and seals / Rocker arm / Camshaft / Timing chain and sprockets / Oil pan / Oil pump / Cylinder head / Valves and seats / Piston connecting rod assembly / Crankshaft / Flywheel / Cylinder block / Core plugs / Specifications

FUEL SYSTEM
Carburetors / Fuel pump / Specifications

COOLING SYSTEM
Thermostat / Engine circulating pump / Seawater pickup pump / Seawater engine pump / Specifications

ELECTRICAL SYSTEMS
Direct drive alternator charging system / MerCrusier 470 alternator charging system (air-cooled regulator) / MerCrusier 470, 485 and 488 (water-cooled regulator) / Delco-Remy external regulator system / Motorola alternator system / Mando alternator system /Drive belt adjustment replacement / Starting system / Ignition system / Breaker point distributor / Thunderbolt distributor / Ignition coil / Ignition resistance wire / 2-station tachometer switch / Switch panel test / Power trim control panel switch / Power trim indicator sender / Neutral safety switch / Specifications

MERCRUISER DRIVE SYSTEM
MerCruiser Model O / MerCruiser Model I / MerCrusier Model II non-transom mounted / MerCruiser Model II transom-mounted models / MerCruiser II-TR, II-TRS and 215-H / MerCruiser 215-E / Specifications

GEAR HOUSING
Model I drive / Model II drive / Model II-TR and II-TRS gear housing / Model I-MR drive / Specifications

DRIVE SHAFT HOUSING
Model I drive / Model II / Model II-TR and II-TRS drive / Specifications

BELL HOUSING, GIMBAL BEARING AND GIMBAL RING
I-drive bell housing / II-TRS bell housing / Gimbal bearing / Gimbal ring / Specifications

POWER TRIM AND TILT SYSTEMS

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892876131 (0-892-87613-1)
  • ISBN-13: 9780892876136 (978-0-892-87613-6)
  • Format: Softcover, 616 pages

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