Mercruiser Stern Drives 1964 - 1985 Clymer Owners Marine Service & Repair Manual
Plus 1986-1987 TR, TRS Models
1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985
by Kalton Lahue
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Quote order code CB740
description
Mercruiser Stern Drives 1964 - 1985 (Plus 1986-1987 TR, TRS Models) Clymer Owners Marine Service & Repair Manual covers the following models:
Stern Drive Models:
● MerCruiser Model 0 Manual (1964-1985)
● MerCruiser Model I Manual (1964-1985)
● MerCruiser Model II Manual (1964-1985)
● MerCruiser Model II-TR Manual (1986-1987)
● MerCruiser Model II-TRS Manual (1986-1987)
● MerCruiser Model III Manual (1964-1985)
● MerCruiser Model 215 Manual (1964-1985)
Engines covered:
● GM inline 4-Cylinder: 153 and 181 cid
● GM inline 6-cylinder: 194, 230, 250 and 292 cid
● GM V6: 229 and 262 cid
● GM V8: 283, 305, 327, 350, 409, 427, 454 and 482 cid
● Ford: 302 and 351W cid
● MerCruiser: 60, 80, 90, 470, 485, 488, 170MR and 190MR
Contents:
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications
● TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / MechanicĀfs techniques
● TROUBLESHOOTING
Starting system / Charging system / Ignition system / Engine performance/ Engine oil pressure indicator / Engine oil leaks / Engine noises / Cooling system / Stern drive unit
● LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-operational checks / Starting check list / Post-operational list / Cooling system flushing / Engine maintenance and lubrication / Engine oil level check / Engine oil and filter change / Fuel system service / Fuel filter service / Recommended gasoline / Flame arrestor / Stern drive lubrication / Model O (60, 80 and 90) lubrication / Lubricant check and change / Early model I, IA, IB and IC lubrication / Lubricant check and change / Late model I lubrication / Lubricant check and change / MerCruiser II lubrication / Lubricant check and change / MerCruiser 215, II-TR, II-TRS and III lubrication / Lubricant check and change / Engine tune-up / Compression test / Spark plugs / Ignition system / Distributor cap, wires and rotor / Contact breaker point replacement / Breaker point adjustment / Ignition timing / Carburetor service / Idle adjustment / Specifications
● LAY-UP, COOLING SYSTEM AND FITTING OUT
Lay-up / Cooling system draining / Cooling system filling / Fitting out / Specifications
● GM INLINE ENGINE
Removal installation / Rocker arm cover / Intake exhaust manifold / Crankshaft pulley torsional damper / Timing gear cover and seal / Rocker arm / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and seats / Piston connecting rod / Crankshaft / Flywheel / Cylinder block / Core plug / Specifications
● GM V6 AND V8 ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifold / Crankshaft pulley and torsional damper / Front cover and seal / Timing chain and sprockets / Rocker arm / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and seats / Piston connecting rod / Crankshaft / Rear main oil seal / Flywheel / Cylinder block / Core plugs / Specifications
● FORD V8 ENGINES
Removal installation / Disassembly checklists / Rocker arm cover / Intake manifold / Exhaust manifolds / Crankshaft pulley and vibration damper / Front cover and seal / Timing chain and sprocket / Rocker arm / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and seats / Piston connecting rod / Crankshaft / Rear main bearing oil seal / Flywheel / Cylinder block / Core plugs / Specifications
● MERCRUISER 60, 80 AND 90 ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifolds / Inner transom plate / Front cover and seal / Rocker arm / Camshaft and timing chain / Oil pan pump / Cylinder head / Valves and seats / Piston connecting rod / Crankshaft / Flywheel / Cylinder block / Core plugs / Specifications
● MERCRUISER 470, 485, 488, 170MR AND 190MR
Removal installation / Rocker arm cover / Intake exhaust manifold / Alternator rotor/stator / Front cover and seals / Rocker arm / Camshaft / Timing chain and sprockets / Oil pan / Oil pump / Cylinder head / Valves and seats / Piston connecting rod assembly / Crankshaft / Flywheel / Cylinder block / Core plugs / Specifications
● FUEL SYSTEM
Carburetors / Fuel pump / Specifications
● COOLING SYSTEM
Thermostat / Engine circulating pump / Seawater pickup pump / Seawater engine pump / Specifications
● ELECTRICAL SYSTEMS
Direct drive alternator charging system / MerCrusier 470 alternator charging system (air-cooled regulator) / MerCrusier 470, 485 and 488 (water-cooled regulator) / Delco-Remy external regulator system / Motorola alternator system / Mando alternator system /Drive belt adjustment replacement / Starting system / Ignition system / Breaker point distributor / Thunderbolt distributor / Ignition coil / Ignition resistance wire / 2-station tachometer switch / Switch panel test / Power trim control panel switch / Power trim indicator sender / Neutral safety switch / Specifications
● MERCRUISER DRIVE SYSTEM
MerCruiser Model O / MerCruiser Model I / MerCrusier Model II non-transom mounted / MerCruiser Model II transom-mounted models / MerCruiser II-TR, II-TRS and 215-H / MerCruiser 215-E / Specifications
● GEAR HOUSING
Model I drive / Model II drive / Model II-TR and II-TRS gear housing / Model I-MR drive / Specifications
● DRIVE SHAFT HOUSING
Model I drive / Model II / Model II-TR and II-TRS drive / Specifications
● BELL HOUSING, GIMBAL BEARING AND GIMBAL RING
I-drive bell housing / II-TRS bell housing / Gimbal bearing / Gimbal ring / Specifications
● POWER TRIM AND TILT SYSTEMS
● WIRING DIAGRAMS
Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.
General information on Repair Manuals
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
product details
- Publisher: Clymer Publications
- ISBN: 0892876131 (0-892-87613-1)
- ISBN-13: 9780892876136 (978-0-892-87613-6)
- Format: Softcover, 616 pages
shipping
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Within Australia there is a flat delivery charge of A$9.95 per order (any number of items).
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