Chrysler 3.5 - 140 HP Outboards 1966 - 1984

Clymer Owners Marine Service & Repair Manual

1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984

by Randy Stephens

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Chrysler 3.5 - 140 HP Outboards 1966 - 1984 - Front Cover

Front Cover

Front Cover

description

Chrysler 3.5 - 140 HP Outboards 1966 - 1984 Clymer Owners Marine Service & Repair Manual covers the following Chrysler outboard motors:
● Chrysler 3.5 HP (1966-1984)
● Chrysler 3.6 HP (1966-1984)
● Chrysler 4 HP (1966-1984)
● Chrysler 4.4 HP (1966-1984)
● Chrysler 4.5 HP (1966-1984)
● Chrysler 4.9 HP (1966-1984)
● Chrysler 5 HP (1966-1984)
● Chrysler 6 HP (1966-1984)
● Chrysler 6.6 HP (1966-1984)
● Chrysler 7 HP (1966-1984)
● Chrysler 7.5 HP (1966-1984)
● Chrysler 8 HP (1966-1984)
● Chrysler 9.2 HP (1966-1984)
● Chrysler 9.6 HP (1966-1984)
● Chrysler 9.9 HP (1966-1984)
● Chrysler 10 HP (1966-1984)
● Chrysler 12 HP (1966-1984)
● Chrysler 12.9 HP (1966-1984)
● Chrysler 15 HP (1966-1984)
● Chrysler 20 HP (1966-1984)
● Chrysler 25 HP (1966-1984)
● Chrysler 30 HP (1966-1984)
● Chrysler 35 HP (1966-1984)
● Chrysler 45 HP (1966-1984)
● Chrysler 50 HP (1966-1984)
● Chrysler 55 HP (1966-1984)
● Chrysler 60 HP (1966-1984)
● Chrysler 65 HP (1966-1984)
● Chrysler 70 HP (1966-1984)
● Chrysler 75 HP (1966-1984)
● Chrysler 85 HP (1966-1984)
● Chrysler 90 HP (1966-1984)
● Chrysler 100 HP (1966-1984)
● Chrysler 105 HP (1966-1984)
● Chrysler 115 HP (1966-1984)
● Chrysler 120 HP (1966-1984)
● Chrysler 125 HP (1966-1984)
● Chrysler 130 HP (1966-1984)
● Chrysler 135 HP (1966-1984)
● Chrysler 140 HP (1966-1984)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Saety first / Basic hand tools / Service hints / Special tips / Mechanic's techniques

TROUBLESHOOTING
Operating requirements / Starting system / Charging system / AC lighting system / DC battery charging system / Alternator charging system / Autolectic models / Ignition system / Magneto ignition system / Battery ignition system / CD ignition system / Delta and Motorola Magnapower I (1974-1979) and CD ignition (1980-on) / Magnapower II ignition system / Magnapower III ignition system / Magneto CD system / Magnapower/magneto CD ignition system / Prestolite CD ignition system / Ignition switch / Fuel system / Engine / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up / Compression check / Cylinder head bolt torque / Spark plugs / Gearcase and water pump check / Fuel system service / Breaker point ignition system service / Battery and starter motor check (electric start models only) / Starter relay/solenoid check (electric start models only) / Wiring harness check / Engine synchronization and adjustment / Performance test (on boat) / Specifications

ENGINE SYNCRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing and synchronization / 3.5 hp (1966-1969) / 3.5 hp (1980-on) and 4 hp (1979-on) / 3.6 hp (1970-1977) and 4 hp (1979-on) / 4.4-8 hp (breaker point ignition) / 6-8 hp (CD ignition) / 9.2-15 hp (1966-on) / 20 hp (1966-1976) / 20 hp (1979-1982), 25 and 30 hp (all) and 35 hp (1976-1979) / 35 and 45 hp (1966-on) , 50 hp (1966 and 1981-on) and 55 hp (1967-1976) / 55 hp (1977-1980), 60 hp (1974-1976), 65 hp (1977-1978), and 105, 120 and 135 hp (1975-1977) with Magnapower II ignition / 70-135 hp (distributor breaker point ignition) / 70-140 hp (Motorola electronic distributor ignition) / 55, 125 and 140 hp (Prestolite CD ignition) / Specifications

FUEL SYSTEM
Fuel pump / Carburetors / Carburetor removal/installation / Carburetor disassembly/assembly / Carburetor cleaning and inspection / Float adjustment / Reed valve assembly / Choke solenoid / Integral fuel tank / Portable fuel tank / Fuel line and primer bulb / Fuel recirculation system / Specifications

IGNITION AND ELECTRICAL SYSTEMS
Battery / Alternator charging system / Generator charging system / Electric starting system / Starter motor system / Autolectric starter-generator / Ignition systems / Magneto breaker point ignition / Battery breaker point ignition / Battery breaker point ignition / Distributor CD ignition / Magnapower II ignition / Alternator CD ignition / Prestolite CD ignition / Specifications

POWER HEAD
Engine serial number / Fasteners and torque specifications / Flywheel / Power head removal/installation / Power head disassembly / Power head cleaning/inspection / Piston and connecting rod / Connecting rod and crankshaft / Cylinder block and crankcase assembly / Specifications

GEARCASE
Propeller / Gearcase removal/installation / Gearcase disassembly/assembly / Gearcase cleaning and inspection / Pinion gear shimming and propeller end float / Pressure testing / Zinc anode / Gear shift linkage adjustment / Water pump / Specifications

AUTOMATIC REWIND STARTERS
Engine cover starter / Spool starter (4.4-8 hp) / Spool starter (9.2-15 hp) / Spool starter (35 hp) / Flywheel mounted starter / Specifications

POWER TRIM AND TILT AND REMOTE CONTROL SYSTEMS
Power trim and tilt / Remote control / Specifications

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892875518 (0-892-87551-8)
  • ISBN-13: 9780892875511 (978-0-892-87551-1)
  • Format: Softcover, 424 pages
  • Date Published: 10-01-1991

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