Force 4-150 HP Outboards (includes L-Drives) 1984 - 1999

Clymer Owners Marine Service & Repair Manual

1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

by Clymer Staff

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Force 4-150 HP Outboards (includes L-Drives) 1984 - 1999 - Front Cover

Front Cover

Front Cover

description

Force 4-150 HP Outboards (includes L-Drives) 1984 - 1999 Clymer Owners Marine Service & Repair Manual covers the following models:
● Force 4 HP (1984-1999)
● Force 5 HP (1984-1999)
● Force 7.5 HP (1984-1999)
● Force 9.9 HP (1984-1999)
● Force 15 HP (1984-1999)
● Force 25 HP (1984-1999)
● Force 35 HP (1984-1999)
● Force 40 HP (1984-1999)
● Force 50 HP (1984-1999)
● Force 60 HP (1984-1999)
● Force 70 HP (1984-1999)
● Force 75 HP (1984-1999)
● Force 85 HP (1984-1999)
● Force 90 HP (1984-1999)
● Force 120 HP (1984-1999)
● Force 125 HP (1984-1999)
● Force 150 HP (1984-1999)
● Force 85 HP L-Drive (1984-1999)
● Force 90 HP L- Drive (1984-1999)
● Force 120 HP L- Drive (1984-1999)
● Force 125 HP L- Drive (1984-1999)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques

TROUBLESHOOTING
Operating requirements / Starting system / Choke solenoid or fuel primer valve circuits / Alternator charging system / Ignition system / Magneto ignition system / Battery breaker point ignition system / Prestolite magneto capacitor discharge ignition / Thunderbolt capacitor discharge ignition / Breakerless ignition module (BIM) system / Sem walbro capacitor discharge ignition / Capacitor discharge module (CDM) ignition / Ignition switch / Fuel system / Power head

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anticorrosion maintenance / Engine flushing / Tune-up / Compression check / Cylinder head bolt torque / Spark plugs / Gearcase and water pump check / Fuel system service / Breaker point ignition system service / Battery and starter motor check (electric start models) / Wiring harness check / Engine synchronization and adjustment / Performance test (on boat)

ENGINE SYCHRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing and synchronization / 4, 5, 7.5, 9.9 and 15 hp models / 25 hp 2-cylinder and 35 hp models / 25 hp 3-cylinder models / 40, 50 and 60 hp models / 70-150 hp models (including L-drive)

FUEL SYSTEM
Fuel pump / Carburetors / Carburetor removal/installation / Carburetor disassembly, reassembly and adjustment / Carburetor cleaning and inspection / Core plugs and lead shot / Reed valve assembly / Choke solenoid / Primer valve / Integral fuel tank / Portable fuel tank / Fuel hose and primer bulb / Fuel recirculation system

IGNITION AND ELECTRICAL SYSTEMS
Battery / Alternator charging system / Electric starting system / Starter motor system / Ignition systems / Breaker point magneto ignition / Battery breaker point ignition / Prestolite magneto CD ignition / Thunderbolt capacitor discharge ignition / Breakerless ignition module (BIM) / Sem-walbro ignition system / Capacitor discharge module (CDM) ignition (40-120 hp models)

POWER HEAD
Force model numbering system / Fasteners and torque specifications / Power head removal/installation / Power head disassembly / Power head cleaning/inspection / Piston and connecting rod / Connecting rod and crankshaft / Cylinder block and crankcase assembly

GEARCASE
Service precautions / Propeller / Gearcase / Gearcase disassembly/reassembly / Gearcase cleaning and inspection / Gearcase shimming / Gearcase pressure testing / Zinc anode / Gear shift linkage adjustment / Water pump

L-DRIVE LOWER ASSEMBLY AND EXHAUST SYSTEM
Lower assembly removal/installation / Exhaust system

MANUAL REWIND STARTERS
Engine cover starter / Spool starter / Flywheel-mounted starter

POWER TRIM AND TILT AND REMOTE CONTROL SYSTEMS
Power trim and tilt / Remote controls

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892877324 (0-892-87732-4)
  • ISBN-13: 9780892877324 (978-0-892-87732-4)
  • Format: Softcover, 632 pages

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