Evinrude Johnson 5-70 HP 4-Stroke Outboards 1995 - 2001

Clymer Owners Marine Service & Repair Manual

1995, 1996, 1997, 1998, 1999, 2000, 2001

by Clymer Staff

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Evinrude Johnson 5-70 HP 4-Stroke Outboards 1995 - 2001 - Front Cover

Front Cover

Front Cover

description

Evinrude Johnson 5-70 HP 4-Stroke Outboards 1995 - 2001 Clymer Owners Marine Service & Repair Manual covers the following models:
● Evinrude/Johnson 5 HP (1997-2001)
● Evinrude/Johnson 6 HP (1997-2001)
● Evinrude/Johnson 8 HP (1995-2001)
● Evinrude/Johnson 9.9 HP - 211CC (1997-1998)
● Evinrude/Johnson 9.9 HP - 305CC (1995-2001)
● Evinrude/Johnson 15 HP (1995-2001)
● Evinrude/Johnson 40 HP (1999-2001)
● Evinrude/Johnson 50 HP (1999-2001)
● Evinrude/Johnson 70 HP (1999-2001)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Serial number and model identification / Engine operation / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills

TROUBLESHOOTING
Test wheels (propellers) / EPA compliance / Safety precautions / Preliminary troubleshooting / Testing and repairing electrical components / Starting difficulty / Fuel system / Electric starting system / Charging system / Ignition system / Warning systems / Fuses / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection

LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Lubrication service / Power head maintenance / Midsection maintenance / Gearcase maintenance / Storage (preparation and re-commissioning) / Clearing a submerged rotor / Tune-up

SYNCRHONIZATION AND ADJUSTMENT
Valve adjustment / Remote throttle linkage and cable adjustment / Tiller control adjustments / Steering friction adjustment / Carburetor idle mixture screw adjustment / Idle speed adjustment / Trim tab

CARBURETED FUEL SYSTEM
Fuel system service precautions / Fuel filter / Fuel hoses, fittings and connectors / Fuel tanks / Fuel pump / Carburetor / Fuel primer solenoid

FUEL INJECTION SYSTEM
Fuel system service precautions / Fuel system pressurization / Fuel filters / Fuel hoses, fittings and connectors / Fuel tank / Low pressure fuel pump / Vapor separator tank / Silencer cover / Throttle body / Intake manifold / High pressure fuel pump / Fuel pressure fuel pump / Fuel pressure regulator / Fuel rail and injectors / Electronic engine controls, sensors and switches

ELECTRICAL AND IGNITION SYSTEMS
Battery / Starting system / Charging system / Ignition system / Warning system

POWER HEAD
Flywheel / Power head / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and measurement / Cylinder block assembly / Break-in procedure

GEARCASE
Propeller / Gearcase removal and installation / Water pump / Gearcase overhaul / Gearcase component cleaning and inspection / Gearcase shim selection (40-70 hp models) / Gearcase shim adjustments (40-70 hp models)

MANUAL STARTER
Manual (rope) starter

HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection (5-15 hp models) / Midsection (40-70 hp models)

REMOTE CONTROLS
Control cable rigging / Remote controls

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892878045 (0-892-87804-5)
  • ISBN-13: 9780892878048 (978-0-892-87804-8)
  • Format: Softcover, 496 pages
  • Date Published: 01-11-2002

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