Volvo Penta Stern Drives 1968 - 1993

Clymer Owners Marine Service & Repair Manual

1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993

by Clymer Staff

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Volvo Penta Stern Drives 1968 - 1993 - Front Cover

Front Cover

Front Cover

Rear Cover

Rear Cover

description

Volvo Penta Stern Drives 1968 - 1993 Clymer Owners Marine Service & Repair Manual covers the following makes and models:
Volvo Pushrod Engines:
● AQ105A, AQ115A/B, AQ130C/D (4-cylinder)
● AQ165A, AQ170A/B/C (6-cylinder)

Volvo Overhead Cam Engines:
● AQ120B, AQ125A/B, AQ131A/B/C/D, AQ140A, AQ145A/B, AQ151A/B/C, AQ171A/C, 230, 250, 251 (4-cylinder)

Ford Engines:
● 302 V8 (AQ190A), 351 V8 (AQ240A)

GM Engines:
● 229 V6 (AQ175A)
● 262 V6 (AQ205, 430, 431, 432, 434)
● 305 V8 (AQ200C/D/F, AQ211A, AQ225C/D/F, AQ231A, 500, 501)
● 307 V8 (AQ200A/B, AQ225A/B)
● 350 V8 (AQ225A/B, AQ260A, AQ271A/C, AQ280A, AQ290AAQ311A/B, 570, 571, 572)
● 454 V8 (740)

Stern Drives:
● 200, 250, 270, 275, 280, 290, SP, Duoprop

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanicfs techniques / Specifications

TROUBLESHOOTING
Starting system / Charging system / Ignition system / Engine performance / Engine overheating / Engine oil pressure indicator / Engine oil leaks / Engine noises / Fuel system / Cooling system / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-operational checks / Starting checklist / Post-operational check list / Cooling system flushing / Sea water cooling system / Fresh water cooling system / Engine maintenance and lubrication / Engine oil level check / Engine oil and filter change / Fuel filter service / Gasoline engine fuel filters / Diesel engine fuel filters / Diesel fuel system venting / Fuel line check / Fuel quality / Carburetor flame arrestor / Battery service / Drive belt condition and tension / Power steering pump service / Sea water pump service / Sea water strainer service / Closed cooling system / Diesel engine air filters / Stern drive lubrication / Stern drive lubricant level check / Stern drive lubricant change / Timing belt adjustment (OHC engine) / Zinc anode check and replacement / Gasoline engine tune-up / Valve adjustment / Compression check / Ignition system check / Spark plugs / Distributor cap, wires and rotor / Contact breaker point replacement Breaker point gap adjustment / Ignition timing / Carburetor inspection and adjustment / idle speed and mixture adjustment / Multiple carburetor synchronization / Solex carbs / Zenith Stromberg carbs / Diesel engine tune-up / Marine vs. automotive parts /

LAY-UP, COOLING SYSTEM AND FITTING OUT
Lay-up / Cooling system draining / Cooling system refilling and flushing / Fitting out / Specifications

VOLVO PUSHROD ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifolds / Crankshaft pulley and vibration damper / Timing gear cover and seal / Rocker arm shaft / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and valve seats / Piston/connecting rod assembly / Crankshaft / Flywheel / Flywheel cover / Rear main bearing flange seal / Cylinder block / Core plugs / Specifications

VOLT OVERHEAD CAM ENGINES
Removal installation / Valve cover / Intake exhaust manifold / Crankshaft pulley and outer guide plate / Timing belt and cover / Crankshaft pulley and sprocket / Camshaft sprocket / Intermediate shaft sprocket / Crankshaft front oil seals / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and valve seats / Piston/connecting rod assembly / Intermediate shaft / Crankshaft / Flywheel / Flywheel cover / Rear main bearing flange seal / Cylinder block / Core plugs / Specifications

GM V6 AND V8 ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifold / Heat exchanger / Sea water pump / Crankshaft pulley and harmonic balancer / Front cover and seal / Timing chain and sprockets / Rocker arm assemblies / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and valve seats / Piston/connecting rod assembly / Crankshaft / Rear main oil seal / Flywheel / Cylinder block / Core plugs / Specifications

FORD V8 ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifold / Crankshaft pulley and vibration damper / Front cover and seal / Timing chain and sprockets / Rocker arm assemblies / Camshaft / Oil pan / Oil pump / Cylinder head / Valves and valve seats / Piston/connecting rod assembly / Crankshaft / Rear main bearing oil seal / Flywheel / Cylinder block / Core plugs / Specifications

FUEL SYSTEM
Flame arrestor / Carburetors / Fuel pump and anti-siphon devices / Fuel lines / Specifications

COOLING SYSTEM
Thermostat / Engine circulating pump / Sea water pump / Cooling system maintenance / Oil cooler / Specifications

ELECTRICAL SYSTEMS
Battery / Charging system / Starting system / Ignition system / Specifications

STERN DRIVE REMOVAL, INSTALLATION AND UPPER GEAR HOUSING OVERHAUL
Stern drive / Upper gearcase / Universal joint / Shift cover / Upper gear housing intermediate housing clearance / Specifications

LOWER GEAR HOUSING OVERHAUL
Propeller / Lower gear housing / Lower gear housing/intermediate housing clearance / Specifications

FORK AND MOUNTING COLLAR
Intermediate housing and steering fork / Mounting collar (transom shield) / Specifications

TILT AND TRIM SYSTEMS

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892876387 (0-892-87638-7)
  • ISBN-13: 9780892876389 (978-0-892-87638-9)
  • Format: Softcover. 470 pages

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