Volvo Penta Stern Drives 1994 - 2000

Clymer Owners Marine Service & Repair Manual

1994, 1995, 1996, 1997, 1998, 1999, 2000

by Clymer Staff

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Volvo Penta Stern Drives 1994 - 2000 - Unnamed

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description

Volvo Penta Stern Drives 1994 - 2000 Clymer Owners Marine Service & Repair Manual covers the following models:
● Volvo Penta 3.0 GL/SX (1994-2000)
● Volvo Penta 3.0 GS/SX (1994-2000)
● Volvo Penta 4.3 GL/DP (1994-2000)
● Volvo Penta 4.3 GL/SX (1994-2000)
● Volvo Penta 4.3 GS/DP (1994-2000)
● Volvo Penta 4.3 GS/SX (1994-2000)
● Volvo Penta 4.3 Gi/SX/DP (1994-2000)
● Volvo Penta 5.0 FL/DP (1994-2000)
● Volvo Penta 5.0 FL/SX (1994-2000)
● Volvo Penta 5.0 Fi/DP (1994-2000)
● Volvo Penta 5.0 Fi/SX (1994-2000)
● Volvo Penta 5.0 GL/SX/DP (1994-2000)
● Volvo Penta 5.0 Gi/SX/DP (1994-2000)
● Volvo Penta 5.7 GL/DP (1994-2000)
● Volvo Penta 5.7 GL/SX (1994-2000)
● Volvo Penta 5.7 GS/SX/DP (1994-2000)
● Volvo Penta 5.7 GSi/SX/DP (1994-2000)
● Volvo Penta 5.7 Gi/DP (1994-2000)
● Volvo Penta 5.7 Gi/SX (1994-2000)
● Volvo Penta 5.8 FL/SX (1994-2000)
● Volvo Penta 5.8 FSi/DP (1994-2000)
● Volvo Penta 5.8 FSi/SX (1994-2000)
● Volvo Penta 5.8 Fi/DP (1994-2000)
● Volvo Penta 5.8 Fi/SX (1994-2000)
● Volvo Penta 7.4 GL/DP (1994-2000)
● Volvo Penta 7.4 GSi/DPX (1994-2000)
● Volvo Penta 7.4 Gi/SX/DP (1994-2000)
● Volvo Penta 8.2 DPX (1994-2000)
● Volvo Penta 8.2 GL/DPX (1994-2000)
● Volvo Penta 8.2 GSi/DPX (1994-2000)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanicfs techniques / Specifications

TROUBLESHOOTING
Starting system / Charging system / Ignition system / Fuel system (carbureted models) / Fuel system (fuel injected 4.3 L, 5.0 L and 5.7 L engines) / Fuel system (fuel injected 5.0 L and 5.8 L engines) / Fuel system (fuel injected 7.4 L engines) / Engine performance / Engine overheating / Engine oil pressure / Engine oil leaks / Engine noises / Stern drive unit / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-operational checks / Starting checklist / Post-operational checks / Cooling flushing / Cooling system draining / Engine maintenance and lubrication / Engine oil and filter change / Fuel system service / Fuel filter service / Fuel quality / Flame arrestor service / Battery service / Drive belt condition and tension / Steering system service / Power trim and tilt service (SX models) / Power trim and tilt system service (DP and DPX models) / Stern drive lubrication / Stern drive lubricant change / Gimbal bearing, driveshaft splines and universal joint lubrication (SX models) / Steering and tilt bearings, drive shaft and universal joints (DP and DPX models) / Zinc anode check and replacement / Engine tune-up / Compression check / Valve clearance / Ignition system / Spark plugs / Sensor air gap (BID models) / Ignition timing / Carburetor service / Idle speed and mixture / Specifications

LAY-UP, COOLING SYSTEM SERVICE AND FITTING OUT
Lay up / Cooling system draining / Filling closed cooling system / Fitting out / Specifications

3.0 LITER 4-CYLINDER ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifold / Exhaust bellows and flapper valve / Rocker arm assemblies / Crankshaft pulley, harmonic balancer and hub / Timing gear cover and seal / Camshaft / Oil pan pump / Cylinder head / Valves and seats / Valve lifters / Piston / connecting rod assembly / Rear main oil seal / Crankshaft / Diver coupler and flywheel / Cylinder block / Core plug / Specifications

4.3 LITER V6; 5.0, 5.7, 7.4 AND 8.2 LITER V8 ENGINES
Removal installation / Valve covers / Manifold / Exhaust bellows and flapper valve / Rocker arms / Crankshaft pulley and harmonic balancer / Timing chain front cover and oil seal / Timing chain and sprockets / Balance shaft / Camshaft / Oil pan pump / Cylinder head / Valves and seats / Valve lifters / Piston / connecting rod assembly / Rear main oil seal / Crankshaft / Drive coupler and flywheel / Cylinder block / Core plug / Specifications

5.0 LITER AND 5.8 LITER V8 ENGINES
Removal installation / Valve covers / Intake manifold / Manifolds / Exhaust bellows and flapper valve / Crankshaft pulley and vibration damper / Front cover and seal / Timing chain and sprockets / Rocker arm assemblies / Camshaft / Oil pan pump / Cylinder head / Valves and seats / Valve lifters / Piston / connecting rod assembly / Rear main oil seal / Crankshaft / Drive coupler and flywheel / Cylinder block / Core plug / Specifications

FUEL DELIVERY SYSTEMS
Flame arrestor / Carburetors / Fuel injection systems / Troubleshooting / Multipoint fuel injection / Specifications

COOLING SYSTEM
Thermostat / Engine circulating pump / Seawater pump / Drive belts / Closed cooling system maintenance / Standard cooling system maintenance / Oil cooler / Specifications

ELECTRICAL SYSTEMS
Charging system / Starting system / Ignition system / EST ignition / BID ignition / TFI-IV ignition / Ignition coil / Switches and connectors / Solenoids / Electrical protection / Specifications

DRIVE UNIT AND UPPER GEARCASE
Drive unit gear ratio / High altitude operation / Corrosion control / Drive unit lubrication / Drive unit removal installation / Universal joint / Upper gearcase service / Shift housing service / Specifications

LOWER GEARCASE
Lower gearcase operation / Corrosion control / Propellers / Lower gearcase service / Specifications

INTERMEDIATE HOUSING AND TRANSOM SHIELD (BRACKET)
Intermediate housing (DP-C1 / D1 and DPX models) / Transom shield (DP-C1 / D1 and DPX models) / Transom bracket (SX and DP-S models) / Specifications

POWER TRIM AND TILT SYSTEMS
Specifications

STEERING SYSTEMS
Mechanical steering system / Power steering system / Specifications

SUPPLEMENT 1998-2000 MODELS

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892877537 (0-892-87753-7)
  • ISBN-13: 9780892877539 (978-0-892-87753-9)
  • Format: Softcover. 760 pages

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