Suzuki 2-65 HP Two-Stroke (Includes Jet Drives) 1992 - 1999

Clymer Owners Marine Service & Repair Manual

1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

by Clymer Staff

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Suzuki 2-65 HP Two-Stroke (Includes Jet Drives) 1992 - 1999 - Front Cover

Front Cover

Front Cover

description

Suzuki 2-65 HP Two-Stroke (Includes Jet Drives) 1992 - 1999 Clymer Owners Marine Service & Repair Manualcovers the following models:
● Suzuki DT2 (1992-1999)
● Suzuki DT2.2 (1992-1999)
● Suzuki DT4 (1992-1999)
● Suzuki DT5 (1992-1999)
● Suzuki DT6 (1992-1999)
● Suzuki DT8 (1992-1999)
● Suzuki DT9.9 (1992-1999)
● Suzuki DT15 (1992-1999)
● Suzuki DT25 (1992-1999)
● Suzuki DT30 (1992-1999)
● Suzuki DT40 (1992-1999)
● Suzuki DT55 (1992-1999)
● Suzuki DT65 (1992-1999)
● Suzuki PU40 (1992-1999)
● Suzuki PU55 (1992-1999)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques

TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Oil injection system / Charging system / Fuses and wire harnesses / Trim and tilt system / Power head / Cooling system / Gearcase / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Routine maintenance / Powerhead oil / Premix models / Oil-injected models / Tilt and trim fluid / Corrosion preventative / Lubrication / Geargase lubricant level check / Gearcase lubricant change / Propeller shaft and propeller lubrication / Jet drive lubrication / Throttle and shift linkage lubrication / Steering controls and pivot points lubrication / Battery service / Electric starter motor service / Engine oil level check / Trim and tilt fluid level check / Cooling system service / Flushing the cooling system / Fuel system / Fuel additives / Fuel filters / Fuel hoses and clamps / Preparing the outboard motor for storage / Submersion / Corrosion prevention / Tune-up / Compression test / Spark plugs / Timing adjustment / Carburetor adjustment / Removing carbon form combustion chamber / Test running / Specifications

SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Carburetor synchronization / Static ignition timing adjustment / Carburetor adjustment / Specifications

FUEL SYSTEM
Carburetor / Reed valves / Specifications

ELECTRICAL AND IGNITION
Starting system components / Charging system / Ignition system / Warning system / Battery / Specifications

POWER HEAD
Flywheel removal and installation / Power head / Power head assembly / Break-in procedure / Specifications

GEARCASE
Gearcase operation / Propeller removal and installation / Gearcase / Water pump / Gearcase disassembly / Shim selection / Specifications

JET DRIVES
Jet drive removal and installation / Specifications

REWIND STARTER
Rewind starter operation / Rewind starter repair / Specifications

POWER TRIM/TILT AND MIDSECTION
Power trim and tilt system / Electric motor removal / Midsection / Specifications

OIL INJECTION SYSTEM
Oil flow sensor removal, inspection and installation / Bleeding the system / Specifications

REMOTE CONTROL

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892877510 (0-892-87751-0)
  • ISBN-13: 9780892877515 (978-0-892-87751-5)
  • Format: Softcover, 648 pages
  • Date Published: 10-2000

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