Suzuki 75 - 225 HP 2-Stroke Outboards (Includes Jet Drives) 1992 - 1999

Clymer Owners Marine Service & Repair Manual

1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

by Clymer Staff

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Suzuki 75 - 225 HP 2-Stroke Outboards (Includes Jet Drives) 1992 - 1999 - Front Cover

Front Cover

Front Cover

description

Suzuki 75 - 225 HP 2-Stroke Outboards (Includes Jet Drives) 1992 - 1999 Clymer Owners Marine Service & Repair Manual covers the following models:
● Suzuki DT75 (1992-1999)
● Suzuki DT85 (1992-1999)
● Suzuki PU85 (1992-1999)
● Suzuki DT90 (1992-1999)
● Suzuki DT100 (1992-1999)
● Suzuki DT115 (1992-1999)
● Suzuki DT140 (1992-1999)
● Suzuki PU140 (1992-1999)
● Suzuki DT140 EFI (1992-1999)
● Suzuki DT150 (1992-1999)
● Suzuki DT150 EFI (1992-1999)
● Suzuki DT175 (1992-1999)
● Suzuki DT200 (1992-1999)
● Suzuki DT200 EFI (1992-1999)
● Suzuki DT225 (1992-1999)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers /Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques /Specifications

TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Warning systems / Oil injection system / Charging system / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection

ROUTINE MAINTENANCE, LUBRICATION AND TUNE-UP
Routine maintenance / Power head / Fuel/oil mixture ratio / Oil injection systems / Gearcase lubricant level check / Gearcase lubricant change / Hydraulic trim system fluid inspection / Corrosion prevention / Propeller and propeller shaft service / Jet drive lubrication / Throttle and shift linkage lubrication / Steering and midsection lubrication / Battery maintenance / Electric starter maintenance / Cooling system maintenance / Flushing the cooling system / Fuel requirements / Fuel filter service / Fuel hoses and clamps / Preparation for storage / Submersion / Tune-up / Compression test / Spark plugs / Ignition timing / Carburetor adjustments / Removing carbon from the combustion chamber / On-boat test /Specifications

SYNCHRONIZATION AND ADJUSTMENT
Shift cables and linkage / Throttle cable and linkage / Pilot screw / Idle speed / Choke solenoid / Throttle position sensor (TPS) / Oil pump linkage adjustment / Ignition timing /Specifications

FUEL SYSTEM
Carburetor / Intake manifold / Electronic fuel injection (EFI) system

ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery requirements /Specifications

POWER HEAD
Flywheel removal and installation / Break-in procedure /Specifications

GEARCASE
Gearcase operation / Gearcase removal and installation / Water pump / Gearcase disassembly / Shim selection / Gear pattern inspection /Specifications

JET DRIVES
Jet drive removal and installation /Specifications

MIDSECTION
Clamp brackets /Specifications

POWER TRIM SYSTEM
Fluid filling / Air bleeding /Specifications

OIL INJECTION SYSTEM
Oil flow switch removal, inspection and installation / Bleed air from the system /Specifications

REMOTE CONTROL

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892877618 (0-892-87761-8)
  • ISBN-13: 9780892877614 (978-0-892-87761-4)
  • Format: Softcover, 480 pages
  • Date Published: 01-2000

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