Suzuki 2 - 140 HP Outboards 1977 - 1984

Clymer Owners Marine Service & Repair Manual

1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984

by Kalton C. Lahue

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Suzuki 2 - 140 HP Outboards 1977 - 1984 - Front Cover

Front Cover

Front Cover

description

Suzuki 2 - 140 HP Outboards 1977 - 1984 Clymer Owners Marine Service & Repair Manual covers 1977-1984 Suzuki 2HP through 140 HP outboard motors, including:
● Suzuki DT2 (1977-1984)
● Suzuki DT3.5 (1977-1984)
● Suzuki DT4.5 (1977-1984)
● Suzuki DT5 (1977-1984)
● Suzuki DT6 (1977-1984)
● Suzuki DT7.5 (1977-1984)
● Suzuki DT8 (1977-1984)
● Suzuki DT9 (1977-1984)
● Suzuki DT9.9 (1977-1984)
● Suzuki DT15 (1977-1984)
● Suzuki DT16 (1977-1984)
● Suzuki DT20 (1977-1984)
● Suzuki DT25 (1977-1984)
● Suzuki DT30 (1977-1984)
● Suzuki DT40 (1977-1984)
● Suzuki DT50 (1977-1984)
● Suzuki DT50M (1977-1984)
● Suzuki DT60 (1977-1984)
● Suzuki DT65 (1977-1984)
● Suzuki DT75 (1977-1984)
● Suzuki DT85 (1977-1984)
● Suzuki DT115 (1977-1984)
● Suzuki DT140 (1977-1984)

Includes wiring diagrams for: DT20, DT25, DT25P, DT25PE, DT28, DT28E, DT50, DT50M, DT50T, DT50W, DT60, DT65, DT85, DT85T, DT85TC, DT115 and DT140.

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / MechanicĀfs techniques

TROUBLESHOOTING
Operating requirements/ Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing / PEI ignition component testing / Fuel system / Engine temperature and overheating / Engine

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Fuel selection / Recommended fuel/oil mixture ration / Fuel mixing / Gearcase lubrication / Gearcase lubricant change / Salt water corrosion on gearcase bearing cage and spool / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up / Compression check / Spark plugs / Gearcase and water pump check / Fuel system service / Fuel lines and hoses / Fuel filter service / Fuel pump service / Fuel pump pressure test / Breaker point ignition system service / Breaker point replacement / Breaker point adjustment / Battery and starter check (electric start models only) / Starter relay resistance check (electric start models only) / Choke solenoid resistance check (DT30-DT140 electric start models only) / Engine synchronization and adjustment / On-boat performance testing / Specifications

TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization / Specifications

FUEL SYSTEM
Fuel pump / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Throttle plunger carburetor (DT 7.5 and DT 9) / Centerbowl carburetor (DT 3.5-DT 16) / Integral fuel pump carburetor / Centerbowl carburetor (DT 20-DT 140) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line and primer bulb / Specifications

ELECTRICAL SYSTEM
Battery / Lighting system / Battery charging system / Electrical starting system / Starter motor / Ignition motor / Magneto breaker-point ignition / PEI ignition / Specifications

POWER HEAD
Engine serial number / Fasteners and torque / Flywheel / Power head / Specifications

GEARCASE
Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Propeller shaft thrust clearance / Clutch pushrod dimension / Zinc anode / Specifications

AUTOMATIC REWIND STARTER
Bendix starter / Overhead starter / Specifications

POWER TRIM AND TILT SYSTEM
Operation, maintenance and troubleshooting / Component replacement / Specifications

OIL INJECTION SYSTEM
System components / Operation / Warning buzzer / Oil pump service / Component replacement / Specifications

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892874066 (0-892-87406-6)
  • ISBN-13: 9780892874064 (978-0-892-87406-4)
  • Format: Softcover. 368 pages

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