Suzuki 2-225 HP Outboards (Includes Jet Drives) 1985 - 1991

Clymer Owners Marine Service & Repair Manual

1985, 1986, 1987, 1988, 1989, 1990, 1991

by Ron Wright and E Scott

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Suzuki 2-225 HP Outboards (Includes Jet Drives) 1985 - 1991 - Front Cover

Front Cover

Front Cover

description

Suzuki 2-225 HP Outboards (Includes Jet Drives) 1985 - 1991 Clymer Owners Marine Service & Repair Manual covers the following models:
● Suzuki DT 2 (1985-1991)
● Suzuki DT 4 (1985-1991)
● Suzuki DT 6 (1985-1991)
● Suzuki DT 8 (1985-1991)
● Suzuki DT 8 Sail (1985-1991)
● Suzuki DT 9.9 (1985-1991)
● Suzuki DT 9.9 Sail (1985-1991)
● Suzuki DT 15 (1985-1991)
● Suzuki DT 20 (1985-1991)
● Suzuki DT 25 (1985-1991)
● Suzuki DT 30 (1985-1991)
● Suzuki DT 35 (1985-1991)
● Suzuki DT 40 (1985-1991)
● Suzuki DT 55 (1985-1991)
● Suzuki DT 65 (1985-1991)
● Suzuki DT 75 (1985-1991)
● Suzuki DT 85 (1985-1991)
● Suzuki DT 90 (1985-1991)
● Suzuki DT 100 (1985-1991)
● Suzuki DT 100 Super Four (1985-1991)
● Suzuki DT 115 (1985-1991)
● Suzuki DT 140 (1985-1991)
● Suzuki DT 150 (1985-1991)
● Suzuki DT 150 Super Six (1985-1991)
● Suzuki DT 175 (1985-1991)
● Suzuki DT 200 (1985-1991)
● Suzuki DT 200 Exante (1985-1991)
● Suzuki DT 225 (1985-1991)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Notes, cautions and warnings / Torque specifications / Test equipment / Service hints / Special tips / Mechanicfs techniques / Specifications

TROUBLESHOOTING
Operating requirements / Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing (1985-1989 DT 2) / Transistorized ignition system (1990-on DT 2) / Pointless electronic ignition (PEI) component testing / Integrated circuit (IC) and Micro Link ignition systems / Fuel system (carbureted models) / Engine temperature and overheating / Engine

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Galvanic protection and bonding wires / Engine flushing / Tune-up / Specifications

TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization / Timing adjustment / Throttle adjustment / Throttle valve sensor adjustment / DT 225 EFI / Specifications

FUEL SYSTEM
Loss of high speed rpm (all DT 15) / Off idle lean conditions (1988 DT 30 and 1989 DT 65) / Fuel pump and filter / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Centerbowl carburetor (DT 4, DT 6; 1985-1987 DT 8) / Integral fuel pump carburetor (1988-on DT 8; 1985-on DT 9.9, DT 15) / Centerbowl single -throat carburetor (DT 20 through DT 85; DT115, DT140) / Centerbowl dual-throat carburetor (V4 and V6) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line, connector and primer bulb / Fuel injection system (DT 225 V6) / Specifications

ELECTRICAL SYSTEMS
Electrical connectors / Battery / Lighting system (1985-1986 DT 9.9, DT 15, DT 40) / Battery charging system / Electric starting systems / Starter motor / Magneto breaker point ignition (1985-1989 DT 2) / Breakerless transistorized ignition (1990-on DT 2) / PEI ignition / Integrated circuit (I.C.) ignition system / Micro Link ignition system (V4 and V6) / Ignition coil (all models) / CDI unit (all models) / Specifications

POWER HEAD
Engine serial number / Fasteners and torque / Flywheel / Power head / Specifications

GEARCASE
Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Pinion gear adjustment (1986-on DT 115, DT 140; V4 and V6) / Propeller shaft end play (DT 8 through DT 65 models only) / Clutch pushrod dimension / Specifications

AUTOMATIC REWIND STARTERS
Bendix starter / Overhead starter / Adjustment / Specifications

POWER TRIM AND TILT SYSTEM
Hydraulic pump / Troubleshooting / Pump oil pressure test / Component replacement / Specifications

OIL INJECTION SYSTEM
System components / Operation / Low oil level warning light and buzzer / Oil flow sensor / Air/oil mixing valve / Oil pump service / Component replacement / Specifications

JET DRIVES
Maintenance / Water pump / Jet drive / Bearing housing / Intake housing liner / Specifications

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892875569 (0-892-87556-9)
  • ISBN-13: 9780892875566 (978-0-892-87556-6)
  • Format: Softcover. 628 pages

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