Suzuki Outboard 9.9 - 70 HP 4-Stroke 1997 - 2000

Clymer Owners Marine Service & Repair Manual

1997, 1998, 1999, 2000

by Clymer Staff

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Suzuki Outboard 9.9 - 70 HP 4-Stroke 1997 - 2000 - Front Cover

Front Cover

Front Cover

description

Suzuki Outboard 9.9 - 70 HP 4-Stroke 1997 - 2000 Clymer Owners Marine Service & Repair Manual covers the following models:
● Suzuki DF9.9 (1997-2000)
● Suzuki DF15 (1997-2000)
● Suzuki DF25 (1997-2000)
● Suzuki DF30 (1997-2000)
● Suzuki DF40 (1997-2000)
● Suzuki DF50 (1997-2000)
● Suzuki DF70 (1997-2000)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

TROUBLESHOOTING AND TESTING
Outboard engine identification / Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system / Starting system / Charging system / Ignition system / Warning system / Fuses and wire harness / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Check engine oil level / Check for fuel and oil leaks / Engine mounting hardware inspection and torque / Propeller inspection / Cooling system flush / Routine power head maintenance / Engine oil change / Oil filter replacement / Timing belt inspection / Valve adjustment / Hoses and clamps inspection / Spark plug inspection / Throttle and shift linkage inspection / Fastener inspection / Timing and fuel system adjustments / Battery service / Power head anode inspection / Midsection maintenance / Swivel and tilt pin lubrication / Steering cable lubrication / Anode inspection / Ground wire inspection / Gearcase maintenance / Gearcase lubricant change / Propeller shaft and nut lubrication / Anode inspection / Storage preparation / Submersion / Corrosion maintenance / Tune-up / Ignition timing check / Compression check / Carburetor adjustment / On-boat testing / Specifications

SYNCHRONIZATION AND ADJUSTMENT
Valve adjustment / Throttle cable and linkage adjustment / Shift cable and linkage adjustment / Carburetor synchronization (DF25 and DF30 models) / Pilot screw adjustment / Idle speed adjustment / Choke solenoid and choke linkage / Dashpot adjustment / Neutral-only start cable / Trim position sender / Trim tab / Specifications

FUEL SYSTEM
Fuel system service precautions / Low pressure fuel pump / Silencer cover / Carburetor removal and installation / Carburetor overhaul / Fuel injection system / Specifications

ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery maintenance / Specifications

POWER HEAD
Flywheel / Power head removal/installation/repair / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and maintenance / Cylinder block assembly / Break-in procedure / Specifications

GEARCASE
Gearcase shim selection / Gearcase shim adjustments / Specifications

MANUAL STARTER
Manual starter / Specifications

HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection / Specifications

REMOTE CONTROL

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892877847 (0-892-87784-7)
  • ISBN-13: 9780892877843 (978-0-892-87784-3)
  • Format: Softcover, 448 pages
  • Date Published: 01-2001

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