Yamaha 2-90 HP Two-Stroke Outboard and Jet Drive 1999 - 2002

Clymer Owners Marine Service & Repair Manual

1999, 2000, 2001, 2002

by Mark Rolling

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Yamaha 2-90 HP Two-Stroke Outboard and Jet Drive 1999 - 2002 - Front Cover

Front Cover

Front Cover

description

Yamaha 2-90 HP Two-Stroke Outboard and Jet Drive 1999 - 2002 Clymer Owners Marine Service & Repair Manual covers the following models:
● Yamaha 2 HP (1999-2002)
● Yamaha 3 HP (1999-2002)
● Yamaha 4 HP (1999-2002)
● Yamaha 5 HP (1999-2002)
● Yamaha 6 HP (1999-2002)
● Yamaha 8 HP (1999-2002)
● Yamaha 9.9 HP (1999-2002)
● Yamaha 15 HP (1999-2002)
● Yamaha 20 HP (1999-2002)
● Yamaha 25 HP (Two-Cylinder) (1999-2002)
● Yamaha 25 HP (Three-Cylinder) (1999-2002)
● Yamaha 28 JET (1999-2002)
● Yamaha 30 HP (1999-2002)
● Yamaha 35 JET (1999-2002)
● Yamaha 40 HP (1999-2002)
● Yamaha 50 HP (1999-2002)
● Yamaha 60 HP (1999-2002)
● Yamaha E60 (1999-2002)
● Yamaha 65 JET (1999-2002)
● Yamaha 70 HP (1999-2002)
● Yamaha 75 HP (1999-2002)
● Yamaha E75 (1999-2002)
● Yamaha 80 HP (1999-2002)
● Yamaha 90 HP (1999-2002)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial number and model identification / Engine operation / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills / Engine identification codes / Technical abbreviations / Metric tap and drill sizes / Conversion formulas / Specifications

TROUBLESHOOTING
Preliminary inspection / Operating requirements / Starting difficulty / Fuel system / Starting system / Charging system / Fuse and wire harness / Warning system / Oil injection system / Ignition system / Tilt and trim system / Power head / Cooling system / Gearcase / Starting system troubleshooting / Fuel system troubleshooting / Ignition system troubleshooting / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Power head lubrication / Engine oil recommendation / Premix models / Oil injected models / Oil injection system inspection and maintenance / Oil level check and filling / Gearcase lubrication / Gearcase lubricant change / Jet drive lubrication / Throttle and shift linkage lubrication / Swivel shaft and tilt tube lubrication / Tilt lock and reverse lock mechanism lubrication / Bearing carrier lubrication / Maintenance / Propeller shaft and propeller maintenance and service / Cooling system maintenance / Flushing cooling system / Battery service / Starter motor service / Fuel system / Fuel requirements / Fuel additives / Fuel filter service / Fuel hoses, clamps and valves / Corrosion prevention / Storage / Fitting out / Submersion / Tune-up / Compression test / Spark plugs / Timing adjustment / Carburetor adjustment / Engine break-in / Specifications / Maintenance schedule / Fluid capacities / Oil and fuel mixing rates / Spark plug specifications

TIMING, SYNCHRONIZATION AND ADJUSTMENT
Timing, synchronization and adjustments / Test propellers / Wide open throttle speed / Specification

FUEL SYSTEM
Fuel system safety / Fuel system component service / Carburetor / Reed housing/intake manifold / Recirculation system / Specifications

IGNITION AND ELECTRICAL SYSTEMS
Battery / Starting system components / Starter motor / Charging system components / Ignition system components / Warning system components / Specifications

POWER HEAD
Service considerations / Power head break-in / Service recommendations / Lubricants, sealants and adhesives / Fasteners and torque / Power head removal/installation / Flywheel removal/installation / Power head disassembly / Power head components cleaning and inspection / Power head assembly / Specifications

GEARCASE
Gearcase operation / Propeller / Gearcase removal/installation / Water pump / Gearcase disassembly/assembly / Sacrificial anodes / Component inspection / Gearcase pressure test / Specifications

JET DRIVE
Jet drive operation / Jet drive repair / Specifications

MANUAL STARTER
Repair / Specifications / Starter rope length

TILT/TRIM AND MIDSECTION
Manual tilt system removal and installation / Power tilt/trim system removal/installation / Tilt/trim relay replacement / Tilt/trim sender replacement / Electric trim motor removal/installation / Tilt/trim system electric motor repair / Manual release valve removal and installation / Hydraulic system filling and bleeding / Midsection / Specifications

OIL INJECTION SYSTEM
System operation / Oil level sensor removal/installation / Oil reservoir removal/installation / Oil hoses and check valves / Oil pump / Driven gear / Bleeding air from the system / Specifications / Oil reservoir capacity / Oil pump identification

REMOTE CONTROL
Neutral throttle operation / Throttle/shift cable removal/installation / Remote control / Specifications

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892878274 (0-892-87827-4)
  • ISBN-13: 9780892878277 (978-0-892-87827-7)
  • Format: Softcover, 568 pages
  • Date Published: 03-2003

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