by Ron Wright and Randy Stephens
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Quote order code CB787
Yamaha Stern Drives 1989 - 1991 Clymer Owners Marine Service & Repair Manual covers the following models:
● Yamaha 3.0 L GM Inline 4-Cylinder (1989-1991)
● Yamaha 4.3 L GM V6 (1989-1991)
● Yamaha 5.0 L GM V8 (1989-1991)
● Yamaha 5.7 L GM V8 (1989-1991)
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specification
● TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanicfs techniques / Specifications
Starting system / Charging system / Charging system troubleshooting / Ignition system / Fuel system / Engine performance / Engine overheating / Engine oil pressure indicator / Engine oil leaks / Engine noises / Engine troubleshooting / Cooling system / Positive crankcase ventilation (PCV) system / Exhaust leakage / Remote control / Stern drive unit / Specifications
● LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-operational checks / Starting checklist / Post-operational checks / Cooling system flushing / Engine maintenance and lubrication / Stern drive lubrication and maintenance / Engine tune-up / Compression check / Ignition system / Carburetor / Specifications
● LAY-UP, COOLING SYSTEM AND FITTING OUT
Lay-up / Cooling system draining refilling / Fitting out / Engine submersion / Specifications
● INLINE ENGINE
Removal installation / Engine mounts alignment / Valve cover / Manifolds / Rocker arms / Crankshaft pulley and harmonic balancer / Crankcase front cover and oil seal / Camshaft / Timing gear / Oil pan / Oil pump / Cylinder head / Valves and seats / Valve lifters lash adjusters / Piston/connecting rod assembly / Rear crankshaft oil seal and retainer / Crankshaft end play / Flywheel / Cylinder block / Core plug / Specifications
● GM V6 AND V8 ENGINES
Removal installation / Engine mount alignment / Valve covers / Manifolds and elbow / Rocker arms / Crankshaft pulley and harmonic balancer / Crankcase front cover and oil seal / Timing chain and sprockets / Camshaft / Valve lifters / Oil pan / Oil pump / Cylinder head / Valves and valve seats / Piston/connecting rod assembly / Rear main bearing oil seal / Crankshaft / Flywheel / Cylinder block / Core plug / Specifications
● FUEL DELIVERY SYSTEM
Flame arrestor / Carburetors / Fuel pump and anti-siphon devices / Specifications
● COOLING SYSTEM
Thermostat / Hose replacement / Engine circulating pump / Seawater pump / Power steering oil cooler (V6 and V8) / Cooling system maintenance / Drive belts / Specifications
● ELECTRICAL SYSTEMS
Battery / Charging system / Starting system / Ignition system / Ignition coils / Switches and connectors / Ignition switch / Shift interruption switch / Relays / Oil pressure gauge and sending unit / Oil pressure switch / Water temperature sending unit / Water temperature switch / Seawater flow switch YEMS models / Electrical protection / Specifications
● STERN DRIVE AND UPPER GEAR HOUSING
Stern drive service / Upper gear housing assembly / Specifications
● GEARCASE HOUSING (LOWER UNIT)
Lower gearcase housing assembly / Propeller / Specifications
● TRANSOM ASSEMBLY
Transom shift cable / Pivot housing / Gimbal ring / Gimbal bearing and seal / Gimbal housing and transom plate / Exhaust collector / Shift cable / Specifications
● POWER TRIM AND TILT SYSTEM
Trim cylinders / Specifications
● STEERING SYSTEMS
Mechanical steering system / Power steering system / Specifications
● WIRING DIAGRAMS
Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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