Yamaha 115 - 250 HP Two-Stroke Outboard and Jet Drives 1999 - 2002

Clymer Owners Marine Service & Repair Manual

1999, 2000, 2001, 2002

by Clymer Staff

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Yamaha 115 - 250 HP Two-Stroke Outboard and Jet Drives 1999 - 2002 - Front Cover

Front Cover

Front Cover

description

Yamaha 115 - 250 HP Two-Stroke Outboard and Jet Drives 1999 - 2002 Clymer Owners Marine Service & Repair Manual covers the following models:
● Yamaha 115 HP (1999-2002)
● Yamaha 130 HP (1999-2002)
● Yamaha 150 HP (1999-2002)
● Yamaha 175 HP (1999-2002)
● Yamaha 200 HP 2.6L (1999-2002)
● Yamaha 200 HP 3.1L (1999-2002)
● Yamaha 225 HP 3.1L (1999-2002)
● Yamaha 225 HP 3.3L (1999-2002)
● Yamaha 250 HP 3.1L (1999-2002)
● Yamaha 250 HP 3.3L (1999-2002)
● Yamaha 80 Jet (1999-2002)
● Yamaha 105 Jet (1999-2002)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Model identification / Engine operation / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills / Specifications

TROUBLESHOOTING
Preliminary inspection / Operating requirements / Starting difficulty / Starting system / Charging system / Fuse and wire harness / Warning system / Ignition system / Fuel system (carburetor equipped models) / Fuel system (EFI and HPDI models) / Electronic control system (EFI and HPDI) / Oil injection system / Tilt and trim system / Power head / Cooling system / Gearcase / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Oil recommendations / Premix models / Oil injection models / Gearcase lubrication / Gearcase lubricant level check / Gearcase lubricant oil change / Jet drive lubrication / Throttle and shift linkage lubrication / Steering cable lubrication / Swivel shaft and tilt tube lubrication / Title lock mechanism lubrication / Bearing carrier lubrication / Maintenance / Propeller shaft and propeller maintenance / Cooling system maintenance / Flushing the cooling system / Battery maintenance / Starter maintenance / Fuel requirements / Fuel additives / Fuel filter service / High-pressure fuel pump maintenance / Drive belt inspection / Pump oil level check / Changing the pump oil / Fuel hoses and clamps/ Corrosion prevention / Storage / Submersion / Tune-up / Compression check / Spark plugs / Timing adjustment / Throttle position sensor (TPS) adjustment / Carburetor adjustment / Engine break-in / Specifications

TIMING, SYNCHRONIZATION AND ADJUSTMENT
Timing, synchronization and adjustment / Synch and link (80 jet, 105 jet and 115-200 hp [except EFI and HPDI models]) / Synch and link (150-250 hp [EFI and HPDI models]) / Miscellaneous adjustments / Specifications

FUEL SYSTEM
Fuel system safety and general information / Fuel tanks / Primer bulb / Fuel hoses / Fuel hose connector / Fuel pumps / Fuel filters / Vapor separator tank / Silencer cover, fuel rail and injectors (EFI and HPDI models) / Throttle body / High pressure mechanical fuel pump / Carburetor and silencer cover / Reed housing/intake manifold / Specifications

ELECTRICAL AND IGNITION SYSTEMS
Battery / Starting system components / Charging system / Ignition system / Sensors, switches and relays / Warning system components / Specifications

POWER HEAD
Power head preliminary information / Service consideration / Power head break-in / Service recommendations / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Power head removal/installation / Flywheel / Power head disassembly / Power head components cleaning and inspection / Power head assembly / Specifications

GEARCASE
Gearcase operation / Propeller removal/installation / Gearcase removal/installation / Water pump / Gearcase repair / Gearcase disassembly (standard RH rotation gearcase) / Component inspection / Gearcase assembly (standard RH rotation gearcase) / Shim selection (all models) / Counter rotation (LH) gearcases / Gearcase pressure test / Specifications

JET DRIVE
Jet drive operation / Jet drive mounting height / Jet drive repair / Specifications

POWER TILT/TRIM
Hydraulic tilt/trim system removal and installation / Tilt/trim relay replacement / Tilt/trim sender replacement / Electric tilt/trim motor removal and installation / Tilt/trim system electric motor repair / Manual release valve removal and installation / Hydraulic system filling and bleeding / Specifications

MIDSECTION
Midsection / Specifications

OIL INJECTION SYSTEM
Oil injection system operation / Oil injection system / Specifications

REMOTE CONTROL
Remote control / Specifications

COLOUR WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892878460 (0-892-87846-0)
  • ISBN-13: 9780892878468 (978-0-892-87846-8)
  • Format: Softcover, 486 pages

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