Tohatsu 2.5 - 140 HP Two-Stroke Outboards 1992 - 2000

Clymer Owners Marine Service & Repair Manual

1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000

by Clymer Staff

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Tohatsu 2.5 - 140 HP Two-Stroke Outboards 1992 - 2000 - Front Cover

Front Cover

Front Cover

description

Tohatsu 2.5 - 140 HP Two-Stroke Outboards 1992 - 2000 Clymer Owners Marine Service & Repair Manual covers the following models:
● Tohatsu 2.5 HP (1992-2000)
● Tohatsu 3.5 HP (1992-2000)
● Tohatsu 5 HP (1992-2000)
● Tohatsu 8 HP (1992-2000)
● Tohatsu 9.8 HP (1992-2000)
● Tohatsu 9.9 HP (1992-2000)
● Tohatsu 15 HP (1992-2000)
● Tohatsu 18 HP (1992-2000)
● Tohatsu 25 HP (1992-2000)
● Tohatsu 30 HP (1992-2000)
● Tohatsu 40 HP (1992-2000)
● Tohatsu 50 HP (1992-2000)
● Tohatsu 60 HP (1992-2000)
● Tohatsu 70 HP (1992-2000)
● Tohatsu 80 HP (1992-2000)
● Tohatsu 90 HP (1992-2000)
● Tohatsu 115 HP (1992-2000)
● Tohatsu 120 HP (1992-2000)
● Tohatsu 140 HP (1992-2000)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

TROUBLESHOOTING AND TESTING
Test equipment / Troubleshooting preparation / Operating requirements / Starting difficulty / Ignition system testing / Warning system / Starting system / Charging system / Fuses and wire harness / Engine speed limiting system / Trim system / Electrical testing / Engine noises / Cooling system / Gearcase / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Initial inspection / Propeller / Mounting fasteners / Fuel system / Cooling system / Steering system / Lanyard (stop) switch / After each use / Flush cooling system / Clean engine / Scheduled maintenance / Fuel requirements / Fuel filter service / Engine oil requirements / Removing carbon deposits from the combustion chamber / Sacrificial anodes / Hose and clamp inspection / Thermostat inspection / Gearcase lubricant changing / Gearcase anode inspection / Water pump inspection / Propeller shaft inspection and lubrication / Swivel and tilt tube lubrication / Trim system fluid level check / Starter service / Battery service / Throttle and shift linkage inspection and lubrication / Tune-up / Spark plugs / Carburetor adjustments / Ignition timing / Water test / Submersion / Storage / Specifications

SYNCHRONIZATION AND ADJUSTMENT
Fuel system / Ignition timing / Throttle linkage adjustment (all models) / Specifications

FUEL SYSTEM
Fuel tank / Fuel filter replacement / Primer bulb / Fuel pumps / Carburetor / Specifications

ELECTRICAL AND IGNITION SYSTEMS
Battery / Electric starting system / Starter motor / Charging system / Ignition system / Warning system / Specifications

POWER HEAD
Flywheel / Power head / Inspection / Specifications

GEARCASE AND MIDSECTION
Gearcase operation / Propeller removal and installation / Gearcase removal and installation / Water pump / Gearcase / Inspection / Specifications

MANUAL REWIND STARTER
Removal, repair and installation / Specifications

POWER TRIM AND TILT REPAIR
Fluid filling / Air bleeding / Specifications

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892877928 (0-892-87792-8)
  • ISBN-13: 9780892877928 (978-0-892-87792-8)
  • Format: Softcover, 322 pages
  • Date Published: 12-2001

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