by Clymer Staff
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Quote order code CB800
Yanmar Diesel Inboard One, Two and Three Cylinder Engines 1980 - 2009 Clymer Owners Marine Service & Repair Manual covers the following manuals:
● Yanmar 1GM (1980-1983)
● Yanmar 1GM10 (1983-2009)
● Yanmar 2GM (1980-1983)
● Yanmar 2GMF (1980-1983)
● Yanmar 2GM20 (1983-2005)
● Yanmar 2GM20F (1983-2005)
● Yanmar 3GM (1980-1983)
● Yanmar 3GMF (1980-1983)
● Yanmar 3GMD (1980-1983)
● Yanmar 3GM30 (1983-2005)
● Yanmar 3GM30F (1983-2005)
● Yanmar 3HM (1980-1983)
● Yanmar 3HMF (1980-1983)
● Yanmar 3HM35 (1983-1992)
● Yanmar 3HM35F (1983-1992)
Note: C (sail drive) and V (V-drive) models ARE NOT included in this manual.
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Parts replacement / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Basic hand tools / Precision measuring tools / Mechanic's tips / Bearing replacement / Seals
Starting system / Charging system / Charging system tests / Fuel system / Cooling system / Engine exhaust smoke / Engine noises / Engine troubleshooting / Cooling system / Lubrication system
● OPERATION, LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel requirements / Preoperational checks / Starting checklist / Stopping the engine / Emergency engine stopping / Post-operational checks / Engine maintenance and lubrication / Engine oil and filter change / Fuel system service / Fuel lines / Fuel filter service / Bleeding air from the fuel system / Air filter service / Drive belt inspection / Alternator belt adjustment / Seawater pump drive belt adjustment / Alternator drive belt replacement / Crankcase breather maintenance / Anticorrosion maintenance / Cooling system / Flushing the cooling system / Coolant level check and change / Battery maintenance / Engine tune-up / Compression test / Valve clearance adjustment / Idle speed adjustment / Transmission oil level check and change / Specifications
● LAY-UP AND FITTING OUT
Lay-up / Cooling system draining / Fitting out / Specifications
● SINGLE-CYLINDER ENGINES
Diesel engine fundamentals / Engine serial number and code / Replacement parts / Engine removal precautions / Valve cover / Breather assembly / Decompression mechanism / Cylinder head / Rocker shaft assembly / Valves and valve seats / Push rods / Piston/connecting rod assembly / Timing gearcase / Lubrication system / Flywheel / Drive disc / Crankshaft / Main bearings / Camshaft / Cylinder block / Specifications
● MULTICYLINDER ENGINES
Engine serial number and code / Replacement parts / Engine / Valve cover / Breather assembly / Decompression mechanism / Exhaust manifold / Cylinder head / Rocker shaft assembly / Valves and valve seats / Push rods / Piston/connecting rod assembly / Timing gearcase / Lubrication system / Flywheel / Drive disc / Crankshaft / Main bearings / Camshaft / Cylinder block / Specifications
● FUEL INJECTION AND GOVERNOR SYSTEMS
Fuel injection fundamentals / Fuel injection system bleeding / Fuel injection timing / Fuel injector / Fuel injection pump / Fuel transfer pump / Fuel lines / Governor system / Specifications
● COOLING SYSTEM
Cooling systems / Thermostat / Hose replacement / Drive belts / Seawater pump / Freshwater pump / Freshwater cooling system maintenance / Seawater cooling system maintenance / Specifications
● ELECTRICAL SYSTEM
Battery / Electrical protection / Charging system / Starting system / Switches / Senders / Warning lamps / Alarm buzzer / Tachometer / Specifications
● TRANSMISSION--KM SERIES
Operation / Removal/installation / Overhaul / Reassembly / Bearing adjustment / Drive disc / Specifications
● TRANSMISSION--KBW SERIES
Operation / Removal/installation / Overhaul / Bearing adjustment / Drive disc / Specifications
● WIRING DIAGRAMS
Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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