Yanmar Diesel Inboard One, Two and Three Cylinder Engines 1980 - 2009

Clymer Owners Marine Service & Repair Manual

1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

by Clymer Staff

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Yanmar Diesel Inboard One, Two and Three Cylinder Engines 1980 - 2009 - Front Cover

Front Cover

Front Cover

description

Yanmar Diesel Inboard One, Two and Three Cylinder Engines 1980 - 2009 Clymer Owners Marine Service & Repair Manual covers the following manuals:
● Yanmar 1GM (1980-1983)
● Yanmar 1GM10 (1983-2009)
● Yanmar 2GM (1980-1983)
● Yanmar 2GMF (1980-1983)
● Yanmar 2GM20 (1983-2005)
● Yanmar 2GM20F (1983-2005)
● Yanmar 3GM (1980-1983)
● Yanmar 3GMF (1980-1983)
● Yanmar 3GMD (1980-1983)
● Yanmar 3GM30 (1983-2005)
● Yanmar 3GM30F (1983-2005)
● Yanmar 3HM (1980-1983)
● Yanmar 3HMF (1980-1983)
● Yanmar 3HM35 (1983-1992)
● Yanmar 3HM35F (1983-1992)

Note: C (sail drive) and V (V-drive) models ARE NOT included in this manual.

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Parts replacement / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Basic hand tools / Precision measuring tools / Mechanic's tips / Bearing replacement / Seals

TROUBLESHOOTING
Starting system / Charging system / Charging system tests / Fuel system / Cooling system / Engine exhaust smoke / Engine noises / Engine troubleshooting / Cooling system / Lubrication system

OPERATION, LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel requirements / Preoperational checks / Starting checklist / Stopping the engine / Emergency engine stopping / Post-operational checks / Engine maintenance and lubrication / Engine oil and filter change / Fuel system service / Fuel lines / Fuel filter service / Bleeding air from the fuel system / Air filter service / Drive belt inspection / Alternator belt adjustment / Seawater pump drive belt adjustment / Alternator drive belt replacement / Crankcase breather maintenance / Anticorrosion maintenance / Cooling system / Flushing the cooling system / Coolant level check and change / Battery maintenance / Engine tune-up / Compression test / Valve clearance adjustment / Idle speed adjustment / Transmission oil level check and change / Specifications

LAY-UP AND FITTING OUT
Lay-up / Cooling system draining / Fitting out / Specifications

SINGLE-CYLINDER ENGINES
Diesel engine fundamentals / Engine serial number and code / Replacement parts / Engine removal precautions / Valve cover / Breather assembly / Decompression mechanism / Cylinder head / Rocker shaft assembly / Valves and valve seats / Push rods / Piston/connecting rod assembly / Timing gearcase / Lubrication system / Flywheel / Drive disc / Crankshaft / Main bearings / Camshaft / Cylinder block / Specifications

MULTICYLINDER ENGINES
Engine serial number and code / Replacement parts / Engine / Valve cover / Breather assembly / Decompression mechanism / Exhaust manifold / Cylinder head / Rocker shaft assembly / Valves and valve seats / Push rods / Piston/connecting rod assembly / Timing gearcase / Lubrication system / Flywheel / Drive disc / Crankshaft / Main bearings / Camshaft / Cylinder block / Specifications

FUEL INJECTION AND GOVERNOR SYSTEMS
Fuel injection fundamentals / Fuel injection system bleeding / Fuel injection timing / Fuel injector / Fuel injection pump / Fuel transfer pump / Fuel lines / Governor system / Specifications

COOLING SYSTEM
Cooling systems / Thermostat / Hose replacement / Drive belts / Seawater pump / Freshwater pump / Freshwater cooling system maintenance / Seawater cooling system maintenance / Specifications

ELECTRICAL SYSTEM
Battery / Electrical protection / Charging system / Starting system / Switches / Senders / Warning lamps / Alarm buzzer / Tachometer / Specifications

TRANSMISSION--KM SERIES
Operation / Removal/installation / Overhaul / Reassembly / Bearing adjustment / Drive disc / Specifications

TRANSMISSION--KBW SERIES
Operation / Removal/installation / Overhaul / Bearing adjustment / Drive disc / Specifications

WIRING DIAGRAMS

Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892877553 (0-892-87755-3)
  • ISBN-13: 9780892877553 (978-0-892-87755-3)
  • Format: Softcover, 248 pages
  • Date Published: 05-2001

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