Kawasaki Ninja 250R 1988 - 2012 Clymer Owners Service & Repair Manual

By Mike Morlan
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Front Cover
Stock image only. Actual cover art may differ.
Kawasaki Ninja 250r 1988 - 2012 Clymer Owners Service & Repair Manual covers the EX250 Ninja 250R (also known as GPX250 and ZZR250).

Quick Reference Data

General Information
Manual Organization / Warnings, Cautions And Notes / Safety / Serial Numbers / Fasteners / Shop Supplies / Tools / Measuring Tools / Electrical System Fundamentals / Service Methods / Storage / Specifications Specs

Troubleshooting
Starting The Engine / Engine Spark Test / Engine Performance / Electrical Testing / Starting System / Engine Noise / Motorcycle Noise / Engine Lubrication / Engine Leakdown Test / Clutch / Gear Shift Linkage And Transmission / Brakes / Steering And Handling / Brake Troubleshooting Specs

Lubrication, Maintenance And Tune-Up
Tune-Up / Air Filter / Engine Oil And Filter / Idle Speed Adjustment / Spark Plugs / Battery / Compression Test / Ignition Timing Inspection / Brake System / Clutch / Cooling System / Fuel Hose Inspection / Emission Control Systems / Throttle Cables / Choke Cable / Carburetor Synchronization / Tyres And Wheels / Valve Clearance / Lights And Horn Inspection / Sidestand Switch And Ignition Cut-Off System / Steering Head Bearing Inspection / Front Suspension Inspection / Front Fork Oil Change / Rear Suspension Inspection / Swing Arm Bearing Lubrication / Drive Chain / Speedometer Cable / Fasteners / Specifications Specs

Engine Top End (1988-2007 Models)
Exhaust System / Cylinder Head Cover / Camshafts / Rocker Arms / Cylinder Head / Valves / Cylinder / Piston And Piston Rings / Specifications Specs

Engine Top End (2008-On Models)
Exhaust System / Air Suction Valve / Cylinder Head Cover / Camshafts / Valve Lifters And Shims / Cylinder Head / Valves / Cam Chain Tensioner / Cylinder / Piston And Piston Rings / Specifications Specs

Engine Lower End
Engine / Left Crankcase Cover / Starter Idler Gear / Flywheel (Alternator Rotor) And Starter Clutch / Right Crankcase Cover / Cam Chain Tensioner (1988-2007 Models) / Camshaft Chain And Guides / (1988-2007 Models) / Oil Pump / Oil Pressure Relief Valve / Crankcase Oil Screen / Oil Pipes / Crankcase / Crankshaft / Connecting Rods / Balancer Shaft / Crankcase Breather / Engine Break-In / Specifications Specs

Clutch And External Gearshift Mechanism
Clutch / Shift Linkage / External Gearshift Linkage / Primary Drive Gear / Clutch Cable Replacement / Specifications Specs

Transmission And Internal Gearshift Mechanism
Transmission / Shift Drum And Forks / Specifications Specs

Fuel And Emission Control Systems
Carburetor / Throttle Cables / Choke Cable / Air Box / Fuel Tank / Fuel Valve / Fuel Level Sensor (2008-On Models) / Clean Air System (2008-On Models) / Evaporative Emissions Control System (California Models Only) / Specifications Specs

Electrical System (1988-2007 Models)
Electrical Component Replacement / Continuity Testing Guidelines / Electrical Connectors / Negative Battery Terminal / Battery / Charging System / Stator / Flywheel And Starter Clutch / Regulator/Rectifier / Starting System / Starter / Starter Relay / Starter Circuit Relay / Ignition System / Fan System / Coolant Temperature Gauge And Sensor / Meter Unit / Lighting System / Turn Signal Relay / Switches / Junction Box And Fuses / Wiring Diagrams / Specifications Specs

Electrical System (2008-On Models)
Negative Battery Terminal / Battery / Charging System / Stator / Flywheel And Starter Clutch / Regulator/Rectifier / Starting System / Starter / Starter Relay / Starter Circuit Relay / Ignition System / Fan System / Meter Unit / Fuel Level System / Lighting System / Turn Signal Relay / Coolant Temperature Switch / Switches / Diodes / Fuses / Wiring Diagrams / Specifications Specs

Cooling System
Safety Precautions / Radiator And Fan / Thermostat / Thermostat Housing / Coolant Temperature Sensor/Switch / Water Pump / Coolant Reservoir / Specifications

Wheels, Tyres And Drive Chain
Front Wheel And Speedometer Drive Unit / Rear Wheel / Front And Rear Hubs / Wheel Balance / Tyre Repairs / Tyre Changing / Drive Chain / Drive Sprocket Guard / Sprockets / Specifications Specs

Front Suspension And Steering
Handlebars / Front Fork / Steering Stem And Head / Steering Head Bearing Races / Steering Play Inspection And Adjustment / Specifications Specs

Rear Suspension (1988-2007 Models)
Rear End Support / Shock Absorber / Shock Absorber Linkage / Swing Arm / Specifications Specs

Rear Suspension (2008-On Models)
Rear End Support / Shock Absorber / Shock Absorber Linkage / Swing Arm / Shock Absorber Adjustment / Specifications Specs

Brakes (1988-2007 Models)
Brake Fluid Selection / Brake Service / Brake Pads / Front Brake Caliper / Front Brake Master Cylinder / Rear Brake Caliper / Rear Master Cylinder / Rear Brake Pedal / Brake System Draining / Brake System Bleeding / Brake Disc / Specifications Specs

Brakes (2008-On Models)
Brake Fluid Selection / Brake Service / Front Brake Pads / Front Brake Caliper / Front Master Cylinder / Rear Brake Pads / Rear Brake Caliper / Rear Master Cylinder / Rear Brake Pedal / Brake System Draining / Brake System Bleeding / Brake Disc / Specifications Specs

Body (1988-2007 Models)
Seat / Side Covers / Lower Fairing / Upper Fairing / Upper Fairing Bracket / Front Fender / Rear Fender / Tail Cover / Side Mirrors

Body (2008-On Models)
Retaining Clips / Front Seat / Rear Seat / Side Covers / Lower Fairing / Radiator Fairing / Windshield / Upper Fairing / Upper Cover / Upper Fairing Bracket / Front Fender / Front Fender Bracket / Rear Fender / Side Mirrors

Colour Wiring Diagrams

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
1599695421
ISBN-13
9781599695426
Format
Paperback,
Published
September 2012

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