Kawasaki Vulcan 900 Classic, Classic LT & Custom 2006 - 2013

Clymer Owners Service & Repair Manual

2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013

by Clymer Staff

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Kawasaki Vulcan 900 Classic, Classic LT & Custom 2006 - 2013 - Front Cover

Front Cover

Front Cover

description

Kawasaki Vulcan 900 Classic, Classic LT & Custom 2006 - 2013 Clymer Owners Service & Repair Manual covers the following models:
● Kawasaki Vulcan 900 Classic VN900B VN900BC (2006-2013)
● Kawasaki Vulcan 900 Classic LT VN900D VN900DC (2006-2013)
● Kawasaki Vulcan 900 Custom VN900C VN900CC (2007-2013)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

TROUBLESHOOTING
Starting the engine / Starting procedures / Engine performance / Engine / Engine exhaust / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electronic diagnostic system / Electrical testing / Electrical troubleshooting / Suspension and steering / Brake system / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder numbering and firing order / Tune-up / Air filter / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Engine oil / Engine oil pressure test / Fuel line inspection / Clean air system / Evaporative emissions control system (California models) / Idle speed adjustment / Throttle cable / Control cable lubrication / Clutch cable / Shift rod length / Headlight adjustment / Cooling system / Tyres and wheels / Front suspension inspection / Rear suspension inspection / Steering inspection / Drive belt / Brake system / General lubrication / Fasteners / Specifications

ENGINE TOP END
Cylinder head cover / Camshaft / Rocker arm and shaft / Cam chain and guides / Cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Specifications

ENGINE LOWER END
Servicing engine in frame / Engine removal and installation / Balancer and starter clutch assembly / Primary drive gear / Balancer shaft / Oil pump / Oil pipes / Oil pressure relief valve / Oil screen / Crankcase / Crankshaft and connecting rods / Engine break-in / Specifications

CLUTCH
Clutch cable / Clutch lever assembly / Clutch cover / Clutch release lever / Clutch / Specifications

TRANSMISSION AND SHIFT MECHANISM
Shift pedal / External shift mechanism / Engine pulley cover / Engine pulley / Transmission / Internal shift mechanism / Specifications

FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Air filter housing / Fuel tank / Fuel level sensor / Fuel gauge / Fuel pump / Fuel reserve switch / Fuel pump relay / Digital fuel injection (DFI) / Electronic control unit (ECU) / ECU main relay / Fuel injectors and fuel rail / Throttle body / Intake manifold / Throttle sensor / Subthrottle (ST) sensor / Subthrottle valve (STV) actuator / Intake air pressure (IAP) sensor / Intake air temperature (IAT) sensor / Vehicle down sensor / FI indicator / Throttle cable replacement / Exhaust system / Oxygen sensor / Evaporative emissions control (EVAP) system (California models) / Clean air system / Specifications

ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Alternator / Regulator/rectifier / Ignition system / Peak voltage testing / Ignition coil cover / Ignition coil / Crankshaft sensor / Starting system / Starter / Starter relay / Starter circuit relay / Interlock system / Lighting system / Front turn signal housing / Meter assembly / Speed sensor / Horn / Switch continuity test / Left handlebar switch / Clutch switch / Right handlebar switch / Engine stop switch / Front brake light switch / Rear brake light switch / Ignition switch / Oil pressure switch / Neutral switch / Sidestand switch / Relay box / Turn signal relay / Fuses / Wiring diagrams / Specifications

COOLING SYSTEM
Cooling system inspection / Coolant reservoir cover / Coolant reservoir / Radiator / Radiator fan / Fan relay / Coolant temperature sensor / Thermostat / Coolant return pipe / Water pump / Specifications

WHEELS, TYRES AND DRIVE BELT
Motorcycle lift / Front wheel / Rear wheel / Wheel and axle inspection / Front and rear hub / Rear coupling / Rear pulley / Drive belt / Drive belt adjuster / Laced wheels (B and D models) / Cast wheels (C models) / Wheel balance / Tyres / Specifications

FRONT SUSPENSION AND STEERING
Handlebar / Handlebar grip / Steering head and stem / Steering bearing preload / Steering head bearing race / Steering stem bearing / Front fork / Specifications

REAR SUSPENSION
Shock absorber / Suspension lever / Tie rod / Swing arm / Bearing replacement / Specifications

BRAKES
Brake service / Brake bleeding tips / Bleeding the brakes / Brake fluid draining / Brake pads / Brake caliper / Front master cylinder / Rear master cylinder / Brake pedal / Brake disc / Brake hose / Specifications

BODY AND FRAME
Seat / Side covers / Front footrest / Rear footpeg (all models) / Frame downtube / Front fender / Rear fender / Tool box / Battery box / Sidestand / Windshield (D models) / Saddlebags (D models) / Saddlebag brackets (D models) / Backrest (D models) / Specifications

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 1599696665 (1-599-69666-5)
  • ISBN-13: 9781599696669 (978-1-599-69666-9)
  • Format: Softcover, 408 pages
  • Date Published: 07-2013

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