Suzuki 1500 Intruder & Boulevard C90 1998 - 2009

Clymer Owners Service & Repair Manual

1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

by James Grooms

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Suzuki 1500 Intruder & Boulevard C90 1998 - 2009 - Front Cover

Front Cover

Front Cover

description

Suzuki 1500 Intruder & Boulevard C90 1998 - 2009 Clymer Owners Service & Repair Manual covers the following models:
● Suzuki Intruder LC 1500 (VL1500) 1998-2005
● Suzuki Boulevard C90/C90T (VL1500) 2006-2009

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

TROUBLESHOOTING
Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Transmission / Electrical testing / Electrical systems / Steering and suspension / Shaft drive / Brake system

LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder firing order / Engine rotation / Tune-up / Air filter / Compression test / Spark plugs / Engine oil and filter / Engine oil pressure test / Fuel filter (1998-2004 models) / Auto-decompression cable adjustment / Throttle cable free play / Engine idle speed / Fast idle speed (fuel injected models) / Throttle valve synchronization / Fuel line inspection / Emission control systems / Clutch / Shift pedal height / Control cable lubrication / Tyres and wheels / Front suspension / Steering head / Rear suspension / Final drive / Brake system / General lubrication / Fasteners / Specifications

ENGINE TOP END
Cylinder head side cap / Cylinder head cover / Hydraulic lifters / Camshafts / Cylinder and cylinder head assembly / Cam chains and rear chain guides / Valves and valve components / Piston and piston rings / Specifications

ENGINE LOWER END
Engine removal and installation / Alternator cover / Flywheel / Starter clutch and gears / Oil cooler / Oil pressure switch / Oil pressure relief valve / Oil pump gear / Oil pump / Crankcase / Crankshaft / Connecting rod / Engine break-in / Specifications

CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / Master cylinder / Release cylinder / Line / Primary drive gear / Specifications

TRANSMISSION, SHIFT MECHANISM AND SECONDARY GEAR
Shift lever / Shift pedal / footrest / External and internal shift mechanism / Secondary gear cover / Secondary drive and driven gear / Specifications

AIR / FUEL, EXHAUST AND EMISSIONS SYSTEMS
Air filter housing / Fuel tank / Fuel pump / Fuel level sender / Fuel shutoff valve / Fuel inlet valve / Catch tank / Tank pressure control TPC valve / Carburetors Pilot screw / Throttle position TP sensor / Throttle cable replacement / Starter cable / Exhaust system / Evaporative emissions control system / Engine side box / PAIR system / Specifications

FUEL INJECTION SYSTEM
Fuel tank / Fuel pump / Fuel pump relay / Fuel level sender / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Throttle cable replacement / Fast idle speed / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Engine oil temperature EOT sensor / Heated oxygen O2 sensor / Tip over TO sensor / Exhaust system / Evaporative emissions control system / Engine side box / PAIR system / Diagnostic system / Specifications

ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Voltage regulator / rectifier / Stator / Ignition system / Signal generator / MAP sensor / Crankshaft position CKP sensor / Ignition coil / Igniter unit / Electronic control module ECM / Starting system / Starter / Starter relay / Sidestand / Neutral switch / Gear position GP sensor / Turn signal / Auto-decompression / Lighting / Horn / Speedometer / Speed sensor / Specifications

WHEELS, HUBS AND TYRES
Motorcycle stand / Brake rotor precaution / Wheel inspection / Wheel bearing inspection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tyres / Specifications

FRONT SUSPENSION AND STEERING
Fork / Handlebar / Grip / Steering head and stem / Specifications

REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Suspension linkage / Swing arm / Bearing / race replacement / Final drive / Specifications

BRAKES
Brake bleeding and fluid draining / Brake pads / Caliper / Front and rear master cylinder / Brake hose / Brake disc / Brake pedal / Footrest / Specifications

BODY AND FRAME
Seats / Steering head cover / Meter cover / Upper cover / Side cover / Sidestand / Tool box / Fender / Specifications

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 1599694131 (1-599-69413-1)
  • ISBN-13: 9781599694139 (978-1-599-69413-9)
  • Format: Softcover, 448 pages
  • Date Published: 06-2011

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