Yamaha Road Star 1600, 1700 1999 - 2007 Clymer Owners Service & Repair Manual

By Ed Scott
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Front Cover
Stock image only. Actual cover art may differ.
Yamaha Road Star Repair Manual 1999-2005 Service & Repair Manual Covers the following Models:
● Yamaha XV1600A, XV1700A RoadStar 1999-2007
● Yamaha XV1600AT, XV1700AT Road Star Silverado 1999-2007
● Yamaha XV1600AS Road Star MM Limited 2000
● Yamaha XV1600AS Road Star Midnight Star 2001-2003
● Yamaha XV1600ALE Road Star Limited Edition 2003
● Yamaha XV1600ATLE Road Star Silverado Limited Edition 2003
● Yamaha XV1700AM Road Star Midnight 2004-2007
● Yamaha XV1700ATM Road Star Midnight Silverado 2004-2007

Please note: This manual DOES NOT cover XV1700P Warrior models. Thanks.

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage Specifications

TROUBLESHOOTING
Engine operating requirements / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Engine leakdown test / Clutch / Gearshift linkage / Transmission / Carburetor / Carburetor heater / Fuel pump / Electrical testing / Electrical troubleshooting / Suspension and steering / Brake system

LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Maintenance intervals / Cylinder numbering / Engine rotation / Tune-up / Spark plugs / Engine oil and filter change / Transfer gearcase / Fuel and exhaust systems / Control cable lubrication / Clutch cable adjustment / Transmission / Sidestand / General lubrication / Battery / Tyres / Front suspension / Steering head / Rear suspension / Drive belt / Brakes / Specifications

ENGINE TOP END
Servicing engine in the frame / Cylinder head covers / Rocker arms and pushrods / Valve lifters / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Specifications

ENGINE LOWER END
Engine removal installation / Oil filter mount / Camshafts / Oil pump / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Connecting rods / Alternator drive shaft / Engine break-in / Specifications

TRANSFER GEARCASE
Drive sprocket / Transfer gearcase / Oil pump / Case and cover / Specifications

CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / Clutch / Primary drive gear / Oil pump driven gear / Specifications

TRANSMISSION AND SHIFT MECHANISM
Shift pedal/footrest assembly / External shift mechanism / Internal shift mechanism / Transmission / Specifications

FUEL, EXHAUST, AND EMISSION CONTROL SYSTEMS
Fuel system safety / Fuel hose identification / Fuel tank / Air filter housing / Surge tank solenoid valve / Carburetor / Carburetor overhaul / Pilot screw / Fuel level / Idle speed / Throttle cable / Throttle position sensor / Carburetor heater / Throttle cable / Starter (choke) cable / Fuel filters / Fuel pump / Fuel pump/fuel filter module / Air induction system / Evaporative emission control / Exhaust system / Specifications

ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Charging system / Alternator stator / Flywheel, starter clutch and starter reduction gears / Voltage regulator/rectifier / Ignition system / Spark plug cap / Ignition coil / Pickup coil and timing rotor / Diode (1999-2003) / Ignitor unit / Starting system / Starter / Starting circuit cutoff relay (Relay unit) / Starter relay / Lighting system / Headlight / Meter assembly / Taillight/brake light / License plate light / Signal system / Horn / Turn signals / Neutral indicator light / Speed sensor / Fuel level sender / Decompression solenoid / Switches / Self-diagnostic system / Fuses / Specifications

WHEELS AND TYRES
Motorcycle stand / Brake rotor protection / Wheel inspection / Wheel bearings / Front wheel / Front hub / Rear wheel / Rear hub / Driven sprocket clutch hub / Drive belt / Laced wheel service / Wheel balance / Tyre changing / Specifications

FRONT SUSPENSION AND STEERING
Front fork / Handlebar / Steering head / Steering head bearing races / Lower bearing replacement / Specifications

REAR SUSPENSION
Shock absorber and suspension linkage / Swing arm / Specifications

BRAKES
Brake service / Brake bleeding / Brake fluid draining / Brake pads / Front caliper / Front master cylinder / Rear brake caliper / Rear brake master cylinder / Brake pedal/footrest / Brake disc / Brake hose / Specifications

BODY AND FRAME
Seats / Side covers / Rider footrest / Passenger footpegs / Front fender / Rear fender / Saddlebags and mounting brackets / Backrest / Sidestand / Windshield / Battery box / Specifications

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
1599694158
ISBN-13
9781599694153
Format
Paperback, 452 pages

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