by Jay Bogart
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Yamaha Grizzly 660 2002 - 2008 Clymer Owners Service & Repair Manual covers 2002 - 2008 models Yamaha Grizzly 660.
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
Water damage / Starting the engine / Engine spark test / Electrical testing / Engine performance / Engine noise / Frame noise / Leakdown test / Transmission / Axles, differential and final drive units / Drive shafts and middle gear unit / Brake system / Steering and handling
● LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Engine break-in / Battery / Engine oil and filter / Final drive / Front differential / Air filter / Front drive shaft lubrication / Rear suspension pivot lubrication / Control cable lubrication / Fastener inspection / Speed limiter adjustment / Axle boot inspection / Drain inspection / Cooling system / Exhaust system / Fuel system / Drive belt inspection / Control cable adjustment / Brake system / Tyre inspection / Tune-up / Valve clearance / Carburetor adjustment / Ignition timing / Compression test / Spark plug / Specifications
● ENGINE TOP END
Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and rings / Specifications
● ENGINE LOWER END
Removal / Installation / Recoil starter / Balancer and oil pump gears / Cam chain and rear guide / Crankcase / Crankcase seal replacement / Crankcase bearing / Engine balancer / Oil pump / Crankshaft / Middle gear assembly / Middle gear assembly shim and lash adjustment / Specifications
● CLUTCH AND SHEAVES
Drive belt cover / Outer bearing housing / Drive belt / Primary and secondary sheaves / Right crankcase cover / Clutch / Specifications
● TRANSMISSION AND SHIFT MECHANISMS
Select lever assembly / Select lever cable / External shift mechanism / Transmission / Shift drum and forks / Specifications
● FUEL SYSTEM
Carburetor / Fuel valve / Throttle cable / Specification
● ELECTRICAL SYSTEM
Electrical component / Ignition and charging system operation / Alternator cover / Stator and pickup coil / Rotor, starter clutch and starter gears / Starter / Starting system switches / Ignition system / Charging system / Fan system / Coolant temperature warning system / 4 Four-wheel drive relays and gear motor / Indicator circuits / Switches / Headlights / Taillight / Specifications
● COOLING SYSTEM
Cooling system safety / Radiator and fan / Fan sending unit / Coolant temperature sending unit / Thermostat / Water pump / Specifications
● FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Wheel runout / Specifications
● FRONT AXLES AND DIFFERENTIAL
Front axles / Differential / Front drive shaft / Specifications
● REAR SUSPENSION
Rear wheel / Rear hub / Rear knuckle / Stabilizer / Control arms / Shock absorbers / Specifications
● REAR AXLES AND FINAL DRIVE
Rear axles / Final drive unit / Specifications
Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Left hand brake cable replacement / Brake system draining / Brake system bleeding / Brake disc / Specifications
Body panel fasteners / Seat / Fuel tank side panels / Fuel tank cover and fuel tank / Engine side cover and side panel / Front carrier / Front fender hood / Front bumper and skid plate / Front grille and lights / Front fender assembly / Rear carrier and fender panel / Rear fender / Footrest panels / Center and rear skid plates / Specifications
● COLOUR WIRING DIAGRAMS
Clymer motorcycle & ATV repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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