Honda 50cc - 110cc OHC Singles 1965 - 1999 Clymer Owners Service & Repair Manual

1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

by R.Wright Campbell

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Honda 50cc - 110cc OHC Singles 1965 - 1999 Clymer Owners Service & Repair Manual - Front Cover

Front Cover

Front Cover

description

Honda 50cc - 110cc OHC Singles 1965 - 1999 Clymer Owners Service & Repair Manual Covers the following Models:
● Honda Z50A, 1969-1978
● Honda Z50R, 1979-1989, 1991-1999
● Honda S65, all years
● Honda C70, 1980-1983
● Honda C70M, all years
● Honda CL70, all years
● Honda CT70, 1969-1982
● Honda SL70, 1971-1972
● Honda XL70, 1974-1976
● Honda S90, 1973-1975
● Honda SL90, all years
● Honda ST90, 1973-1975
● Honda CL90, all years
● Honda CL90L, all years
● Honda CT90, 1969-1979
● Honda CT110, 1980-1984, 1986

Please note: This manual DOES NOT include ZB50. Please see CM319-2 for 1997 - 2003 XR70R models.

Contents ;
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Specifications

TROUBLESHOOTING
Operating requirements / Emergency requirements / Emergency troubleshooting / Engine starting problems / Operating problems / Clutch / Brakes / Transmission / Suspension

LUBRICATION, MAINTENANCE AND TUNE-UP
Daily checks / Routine checks / Service intervals / Crankcase breather hoses / Battery / Periodic lubrication / Engine oil change / Centrifugal oil filter rotor and oil filter screen cleaning / Fork oil change / Drive chain lubrication / Control cable service / Speedometer cable lubrication / Drive chain adjustment / Front brake adjustment / Rear brake adjustment / Centrifugal clutch adjustment / Manual clutch adjustment / Throttle adjustment / Air filter service / Fuel shutoff valve and filter service / Periodic maintenance / tune-up / Air cleaner element / Valve clearance adjustment / Camshaft chain tensioner adjustment / Compression test / Spark plugs / Contact breaker point ignition / Solid state ignition / Carburetor / Idle mixture adjustment / idle speed adjustment / Serial numbers / Specifications

ENGINE
Engine lubrication / Removal installation / Cylinder head and camshaft / Valves and valve components / Camshaft chain and tensioner / Cylinder / Piston, pins and rings / Ignition advance mechanism / Alternator / Oil pump / Crankcase and crankshaft / Kickstarter / Electric starter gears / Break-in procedure / Specifications

CLUTCH AND TRANSMISSION
Manual clutch / Centrifugal clutch / Clutch inspection / Clutch release mechanism removal/installation / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Preliminary transmission inspection / 3-speed transmission and internal shift mechanism (Type I) / 3-speed transmission and internal shift mechanism (Type II) / 4-speed transmission and internal shift mechanism (Type III) / 4-speed transmission and internal shift mechanism (Type IV) / Internal shift mechanism / Dual-range subtransmission / Specifications

FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation service adjustments / Throttle cable / Choke cable / Fuel shutoff valve / Fuel tank / Crankcase breather system / Exhaust system / Specifications

ELECTRICAL SYSTEMS
Charging system / Battery / Rectifier / Alternator / Stator coil testing / Contact breaker point ignition / Ignition pulse generator / Ignition pulse generator and ignition advance mechanism / Spark plug / Ignition coil / Starting system / Starter / Starter solenoid / Lighting system / Handlebar switches / Handlebar switches / Rear brake light switch / Specifications

FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tyre changing / Tyre repairs / Handlebar / Steering head / Front fork / Specifications

REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Wheel balancing / Swing arm / Shock absorbers / Specifications

FRONT SUSPENSION AND STEERING
Front and rear brakes / Front brake cable / Specifications

SUPPLEMENT / 1988 AND LATER SERVICE INFORMATION
Battery (CT70 1991-on) / Spark plugs (Z50R 1988-on) / Carburetor adjustment (Z50R 1988-on) / Solid state ignition (Z50R 1988-on) / Cylinder head and camshaft (CT70 and Z50R 1991-on) / Valve and valve components (Z50R) / Kickstarter (50-70 cc engines) / Centrifugal clutch (1992 Z50R and 1991-on CT70) / Carburetor service (1988-on) / Evaporative control system (1991-on CT70) / Regulator/rectifier (1991-on CT70) / Alternator (1991-on CT70) / Capacitor discharge ignition CDI (1988-on Z50R and 1991-on CT70) / Tyre changing (1988-on Z50R) / Rear hub (1991-on CT70)

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892878053 (0-892-87805-3)
  • ISBN-13: 9780892878055 (978-0-892-87805-5)
  • Format: Softcover, 390 pages
  • Date Published: 03-2002

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