Suzuki GSX-R600 1997 - 2000 Clymer Owners Service & Repair Manual

1997, 1998, 1999, 2000

by Clymer Staff

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Suzuki GSX-R600 1997 - 2000 Clymer Owners Service & Repair Manual - Front Cover

Front Cover

Front Cover

description

Suzuki GSX-R600 1997 - 2000 Clymer Owners Service & Repair Manual Covers the Suzuki GSXR600 1997-2000 sportbikes

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine is difficult to start / Poor idle speed performance / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Engine oil and filter change / Tyres and wheels / Battery / Periodic lubrication / Periodic maintenance / Engine tune-up / Spark plugs / Specifications

ENGINE TOP END
Engine principles / Exhaust system / Cylinder head cover / Camshaft / Cam chain tension and guides / Cam chain / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder block / Piston and piston rings / Specifications

ENGINE LOWER END
Servicing engine in frame / Engine / Oil pump / Oil pan and strainer / Oil pressure regulator / Oil cooler / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods / Engine break-in / Specifications

CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism / Clutch / Clutch lifter mechanism / Clutch cable replacement / Specifications

TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal gearshift mechanism / Specifications

FUEL AND EMISSION CONTROL SYSTEMS
Carburetor operation / Carburetor / Pilot screw / Fuel level / Carburetor float height / Throttle position sensor / Solenoid valve (1998-on) / Carburetor heater (U.K. models) / Throttle cable replacement / Starter cable replacement / Air box / Fuel tank / Fuel valve / Fuel pump and fuel filter / PAIR (air supply) system / Crankcase breather system / Evaporative emission control system (California models only) / Specifications

ELECTRICAL SYSTEM
Preliminary information / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Capacitor discharge ignition system / Starter relay / Lighting system / Switches / Combination meter / Horn / Relays / Fuel pump / Cooling system / Fuses / Wiring and connectors / Wiring Diagrams / Specifications

COOLING SYSTEM
Temperature warning system / Hoses and clamps / Cooling system inspection / Coolant reservoir / Radiator and radiator fan / Radiator fan / Thermostat / Water pump / Thermostatic fan switch / Coolant temperature gauge / Specifications

WHEELS, TYRES AND DRIVE CHAIN
Bike stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheels / Tyres / Tubless Tyre changing / Tyre repairs / Drive chain / Sprockets / Specifications

FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left grip replacement / Steering head and stem / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Fork cap bolt / Specifications

REAR SUSPENSION
Shock absorber / Swing arm / Shock linkage / Bearing / Specifications

BRAKES
Brake service / Front brake pad / Front caliper / Rear brake pad / Rear brake caliper / Front master cylinder / Rear master cylinder / Brake hose / Brake disc / Brake bleeding / Rear brake pedal / Specifications

BODY AND FRAME
Seats / Front fender / Fairing lower side panels / Upper fairing / Rear frame cover / Sidestand / Specifications

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892877758 (0-892-87775-8)
  • ISBN-13: 9780892877751 (978-0-892-87775-1)
  • Format: softcover, 452 pages
  • Date Published: 05-2002

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