● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Transmission / Fuel system / Drivetrain noise / Electrical troubleshooting / Test equipment / Basic test procedures / Charging system / Ignition system / Starting system / Handling / Brakes / Frame noise / Specifications
● LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Engine oil and filter change / Tyres and wheels / Battery / Periodic lubrication / Periodic maintenance / Non-scheduled maintenance / Engine tune-up / Air filter / Spark plugs / Storage / Specifications
● ENGINE TOP END
Engine service notes / Engine principles / Cylinder head cover / Camshafts / Cam chain tensioner / Cam chain / Rocker arms / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Specifications
● ENGINE LOWER END
Servicing the engine in frame / Engine / Oil pump / Oil cooler / Oil pan, oil strainer and oil pressure regulator / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods / Break-in / Specifications
Clutch / Clutch release mechanism / Clutch cable / Specifications
● TRANSMISSION AND GEARSHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / External gearshift mechanism / Transmission / Internal gearshift mechanism / Specifications
● FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor / Pilot screw / Throttle position sensor (2000 models) / Carburetor heater (UK models) / Carburetor separation / Float height adjustment / Throttle cable replacement / Starter cable replacement / Air filter housing / Fuel tank / Fuel valve / Fuel filter / Crankcase breather system / Evaporative emission control system (California models only) / Purge control valves and charcoal canister / PAIR system (1995-1999 California and Switzerland, 2000 models) / Exhaust system / Specifications
● ELECTRICAL SYSTEM
Preliminary information / Negative battery terminal / Charging system / Alternator / Ignition system / Starting system / Starter motor / Starter relay / Lighting system / Switches / Relays / Combination meter / Fuses / Main fuse / Wiring diagrams / Specifications
● WHEELS, TYRES AND DRIVE CHAIN
Motorcycle stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheels / Tyres / Tyre repairs / Drive chain / Specifications
● FRONT SUSPENSION AND STEERING
Handlebar / Left handlebar grip replacement / Steering head and stem / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Specifications
● REAR SUSPENSION
Shock absorber / Shock lever assembly / Swing arm / Bearing / Specifications
Brake service / Front brake pad / Front caliper / Rear brake pad / Rear brake caliper / Front master cylinder / Rear master cylinder / Brake hose / Brake disc / Bleeding the brakes / Rear brake pedal / Specifications
● BODY AND FRAME
Seat / Front fender and brace (1995-1999 models) / Front fender (2000 models) / Fairing (1995-1999 GSF600S models) / Fairing (2000 GSF600S models) / Fairing inspection / Rear frame cover / Side cover (2000 models) / Sidestand / Centerstand (GSF600S models) / Specifications
● WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
General information on Repair Manuals
Please note that workshop manuals are usually written for models sold in a specific country.
Differences in specification can exist between models sold in different countries and items such as engines can vary.
Please check that the manual will cover your model before purchase and if you are unsure please contact us first.