Kawasaki 80cc - 350cc Rotary Valve 1966 - 2001

Clymer Owners Service & Repair Manual

By Jeff Robinson
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Front Cover
Rear Cover
Stock image only. Actual cover art may differ.
Kawasaki 80cc - 350cc Rotary Valve 1966 - 2001 Clymer Owners Service & Repair Manual Covers the following Models:
● Kawasaki C2 Series (C2SS, C2TR), 1967-1969
● Kawasaki D1, 1966
● Kawasaki F2, F2TR, 1967
● Kawasaki F3, 1968-1970
● Kawasaki F4, F21M, 1969-1970
● Kawasaki F5, 1970-1971
● Kawasaki F6, 1971-1973
● Kawasaki F7, 1971-1975
● Kawasaki F8, F81M, 1971-1972
● Kawasaki F9, 1972-1975
● Kawasaki G Series (G3SS, G3TR, G31M, G4TR), 1969-1975
● Kawasaki J1 Series, 1965-1967
● Kawasaki M Series (MC1-A, MC1B, MC1M), 1973-1975
● Kawasaki KD80, 1975-1976, 1980-1987
● Kawasaki KD100, 1976-1979
● Kawasaki KE100 (KE100-A8, A9 - B13), 1976-2001
● Kawasaki KH100, 1976
● Kawasaki KM100, 1976-1981
● Kawasaki KV100, 1976
● Kawasaki KD125, 1975-1979
● Kawasaki KE125 (KE125-A3, A4, A5, A6, A7, A8, A12), 1976-1985
● Kawasaki KS125, 1974-1975
● Kawasaki KX125, 1974-1976
● Kawasaki KD175, 1976-1979
● Kawasaki KE175, 1976-1978, 1980-1982

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Service hints / Tools / Expendable supplies / Mechanic's tips

TROUBLESHOOTING
Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Backfiring / Engine noises / Piston seizure / Excessive vibration / clutch drag and slip / Poor handling / Brake problems / Lighting problems / Troubleshooting guide

PERIODIC MAINTENANCE
Regular maintenance / Racing maintenance / Engine tune-up / Battery service / Transmission / Clutch adjustment / Electrical equipment / Drive chain / Brakes / Wheels and Tyres / Fork oil / Steering head bearings / Swinging arm / Specifications Specs

ENGINE, TRANSMISSION AND CLUTCH
Rotary valve engines / Engine lubrication / Preparation for engine disassembly / Engine removal / Cylinder and cylinder head / Piston, piston pin and piston rings / Left crankcase cover / Flywheel magneto and starter-generator / Engine sprocket / Right crankcase cover / Primary drive gear / Clutch / Rotary valve / Gearshift mechanism / Crankcase / Kickstarter / Crankshaft / Transmission / Drain pipe / Specifications Specs

FUEL SYSTEM
Carburetion operation / Carburetor overhaul / Carburetor adjustment / Carburetor components / Miscellaneous carburetor problems / Specifications Specs

ELECTRICAL SYSTEM
Flywheel magneto / Magneto troubleshooting / Starter-generator / Starter-generator troubleshooting / Rectifier / High voltage cable / Capacitor discharge ignition system operation / Solid state voltage regulator / Solid state regulator/rectifier (1979 and later) / Charging system test (1979 and later) / Lights / Horn / Main switch / Battery / Specifications Specs

FRAME, SUSPENSION AND STEERING
Handlebars / Wheels and Tyres / Brakes / Front fork / Steering system / Shock absorbers / Fenders / Swinging arm / Rear sprocket / Fuel and oil tank / Seat / Stands and footrests / Exhaust pipe and muffler / Drive chain / Specifications Specs

WIRING DIAGRAMS - for KE100 and KE125 only

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
0892878207
ISBN-13
9780892878208
Format
Paperback, 242 pages
Published
July 2002

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