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Suzuki GSF1200 Bandit 1200 1996 - 2003 Clymer Owners Service & Repair Manual Covers the following Models:
● Suzuki GSF1200 Bandit, 1996-2003
● Suzuki GSF1200S Bandit, 1997-2003
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications
Operating requirements / Starting the engine / Engine performance / Starting system / Charging system / Ignition system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Specifications
● LUBRICATION, MAINTENANCE AND TUNE-UP
Safety checks / Maintenance intervals / Tyres and wheels / Battery / Periodic lubrication / Engine oil and filter change / Air filter / Periodic maintenance / Non-scheduled maintenance / Engine tune-up / Spark plugs / Specifications
● ENGINE TOP END
Engine service notes / Engine principles / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain / Rocker arms / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Specifications
● ENGINE LOWER END
Servicing the engine in frame / Engine / Oil pump / Oil cooler / Oil pan, oil strainer and oil pressure regulator / Starter clutch and gears / Crankcase / Crankshaft / Camshaft chain and guides / Connecting rods / Break-in / Specifications
Clutch / Clutch hydraulic system / Clutch master cylinder / Clutch release cylinder / Clutch hose assembly replacement / Bleeding the hydraulic clutch system / Specifications
● TRANSMISSION AND GEARSHIFT MECHANISMS
Engine drive sprocket cover / Engine drive sprocket / External shift mechanism / Transmission / Internal shift mechanism / Specifications
● FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly (1996-2000 models) / Carburetor assembly (2001-on models) / Carburetor cleaning and inspection (all models) / Pilot screw / Throttle position sensor / Carburetor heater and thermoswitch (2001-on U.K. models only) / Carburetor separation / Float height adjustment / Throttle cable replacement / Starter (choke) cable replacement / Air filter housing / Fuel tank / Fuel shutoff valve / Fuel filter / Fuel level gauge / Crankcase breather system / Evaporative emission control system (California models only) / Purge control valves and charcoal canister (California models only) / PAIR system (California models) / Exhaust system / Specifications
● ELECTRICAL SYSTEM
Preliminary information / Negative battery cable / Charging system / Alternator / Ignition system / Starting system / Starter / Starter relay / Lighting system / Switches / Relays / Electrical components / Combination meter / Fuel level gauge (1996-2000 models) / Fuel level gauge (2001-on models) / Horn / Fuse box / Main fuse / Wiring diagrams / Specifications
● WHEELS, TYRES AND DRIVE CHAIN
Motorcycle stand / ABS models / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheels / Tyres / Tyre repairs / Drive chain / Specifications
● FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left grip replacement / Steering head and stem / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Specifications
● REAR SUSPENSION
Shock absorber / Shock lever assembly / Swing arm / Bearing replacement / Specifications
Brake service / Front brake pad replacement / Front caliper / Rear brake pad replacement / Rear brake caliper / Front master cylinder / Rear master cylinder / Brake hose replacement (non-ABS models) / Brake hose and lines replacement (ABS equipped models) / Brake disc and ABS rotor / Bleeding the brakes / Rear brake pedal / Anti-lock brake system / Specifications
● BODY AND FRAME
Seat and lock mechanism / Front fender / Front fairing / Rear frame cover / Side cover / Sidestand / Centerstand / Specifications
● WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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