Kawasaki KZ400, KZ, Z440, EN450, EN500 1974 - 1995

Clymer Owners Service & Repair Manual

By Randy Stephens
A$60.41
FREE SHIPPING
— or —
Availability: Usually dispatched same or next day

Or call (02) 9057 4158 to order.
Quote order code CM355.

Ask us a question about this product

Front Cover
Stock image only. Actual cover art may differ.
Kawasaki KZ400, KZ, Z440, EN450, EN500 1974 - 1995 Clymer Owners Service & Repair Manual Covers the following Models:
● Kawasaki KZ400A, KZ400S, 1974-1978 US
● Kawasaki KZ400B, 1978-1980 U.S., Canada, Europe
● Kawasaki KZ400C, 1978 U.S.
● Kawasaki KZ400G, 1980-1981 U.S., Canada, Europe
● Kawasaki KZ400H, 1979-1981 U.S., Canada, Europe
● Kawasaki KZ400A, KZ400D, 1980-1983 U.S., Canada
● Kawasaki KZ440B, 1980-1981 U.S., Canada
● Kawasaki KZ440C, 1982-1983 U.S., Canada
● Kawasaki KZ440G, 1982-1983 U.S., Canada
● Kawasaki KZ440H, 1982-1983 Europe
● Kawasaki Z440A, Z440C, Z440D, 1980-1983 Europe
● Kawasaki EN450A (454LTD), 1985-1990
● Kawasaki EN500A (Vulcan 500), 1990-1995

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / MechanicĀfs tips / Specifications

TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Charging system / Starting system / Electrical problems / Ignition system / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive vibration / Front suspension and steering / Brake problems / Carburetor troubleshooting

PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tyres / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Throttle adjustment / Front fork air adjustment / Coolant change / Tune-up / Air filter element / Cam chain tension / Valve clearance adjustment / Compression test / Spark plugs / Breaker point ignition / Contact point inspection / Contact point gap / Ignition timing / Electronic ignition / Carburetor / idle aped / Carburetor synchronization / Specifications

ENGINE KZ400 AND KZ440
Engine / Cylinder head and cylinder head cover / Automatic cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Alternator and starter / Engine sprocket cover / Engine sprocket or pulley / Crankcase / Kickstarter / Balancer / Crankshaft and connecting rods / Specifications

ENGINE 1985-ON
Engine removal installation / Cylinder head and camshafts / Rocker arm assemblies / Cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Oil level switch / Neutral switch / Alternator / starter drive mechanism and starter / Crankcase / Crankshaft and connecting rods / Balancer shaft / Specifications

CLUTCH AND PRIMARY CHAIN
Clutch and primary chain / Specifications

TRANSMISSION
Shift mechanism / 5-speed transmission / 6-speed transmission / Specifications

FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Carburetor adjustment / Emission control / Specifications

ELECTRICAL SYSTEM
Charging system / Breaker point ignition / Transistorized ignition / Transistorized ignition / Electric starter / Lighting system / Switches / Horn / Fuses / Specifications

COOLING SYSTEM
Cooling system inspection / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor / Specifications

FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tyre changing / Tyre repairs / Steering head / Front fork / Specifications

REAR SUSPENSION
Rear wheel / Rear hub / Rear wheel coupling / Drive chain / Wheel balancing / Tyre changing / Drive belt and pulleys / Rear swing arm / Shock absorbers / Specifications

BRAKES
Front disc brakes / Front brake pad / Front caliper / Master cylinder / Front brake hose / Front brake disc / Drum brakes / Bleeding the system / Specifications

SUPPLEMENT / EN500 SERVICE INFORMATION

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
0892876794
ISBN-13
9780892876792
Format
Paperback, 392 pages
Published
January 10, 1997

You may also like...

back to top

Subscribe for updates

Get new releases, special offers and more sent right to your inbox.

© Copyright 1999 - 2019 The Computer Outpost ABN 88 536 694 696
PRIVACY POLICY | SITE MAP