Kawasaki KZ400, KZ, Z440, EN450, EN500 1974 - 1995

Clymer Owners Service & Repair Manual

1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995

by Randy Stephens

A$41.80
list: A$49.95 - save 16%

Outside Australia? Tax free price AUD$38.00 currency converter

Availability: Usually dispatched within 48 hours read more

add to shopping cart

Or call (02) 8213-9373 to order by telephone
Quote order code CM355

ask us a question about this product

Kawasaki KZ400, KZ, Z440, EN450, EN500 1974 - 1995 - Front Cover

Front Cover

Front Cover

description

Kawasaki KZ400, KZ, Z440, EN450, EN500 1974 - 1995 Clymer Owners Service & Repair Manual Covers the following Models:
● Kawasaki KZ400A, KZ400S, 1974-1978 US
● Kawasaki KZ400B, 1978-1980 U.S., Canada, Europe
● Kawasaki KZ400C, 1978 U.S.
● Kawasaki KZ400G, 1980-1981 U.S., Canada, Europe
● Kawasaki KZ400H, 1979-1981 U.S., Canada, Europe
● Kawasaki KZ400A, KZ400D, 1980-1983 U.S., Canada
● Kawasaki KZ440B, 1980-1981 U.S., Canada
● Kawasaki KZ440C, 1982-1983 U.S., Canada
● Kawasaki KZ440G, 1982-1983 U.S., Canada
● Kawasaki KZ440H, 1982-1983 Europe
● Kawasaki Z440A, Z440C, Z440D, 1980-1983 Europe
● Kawasaki EN450A (454LTD), 1985-1990
● Kawasaki EN500A (Vulcan 500), 1990-1995

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / MechanicĀfs tips / Specifications

TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Charging system / Starting system / Electrical problems / Ignition system / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive vibration / Front suspension and steering / Brake problems / Carburetor troubleshooting

PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tyres / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Throttle adjustment / Front fork air adjustment / Coolant change / Tune-up / Air filter element / Cam chain tension / Valve clearance adjustment / Compression test / Spark plugs / Breaker point ignition / Contact point inspection / Contact point gap / Ignition timing / Electronic ignition / Carburetor / idle aped / Carburetor synchronization / Specifications

ENGINE KZ400 AND KZ440
Engine / Cylinder head and cylinder head cover / Automatic cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Alternator and starter / Engine sprocket cover / Engine sprocket or pulley / Crankcase / Kickstarter / Balancer / Crankshaft and connecting rods / Specifications

ENGINE 1985-ON
Engine removal installation / Cylinder head and camshafts / Rocker arm assemblies / Cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Oil level switch / Neutral switch / Alternator / starter drive mechanism and starter / Crankcase / Crankshaft and connecting rods / Balancer shaft / Specifications

CLUTCH AND PRIMARY CHAIN
Clutch and primary chain / Specifications

TRANSMISSION
Shift mechanism / 5-speed transmission / 6-speed transmission / Specifications

FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Carburetor adjustment / Emission control / Specifications

ELECTRICAL SYSTEM
Charging system / Breaker point ignition / Transistorized ignition / Transistorized ignition / Electric starter / Lighting system / Switches / Horn / Fuses / Specifications

COOLING SYSTEM
Cooling system inspection / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor / Specifications

FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tyre changing / Tyre repairs / Steering head / Front fork / Specifications

REAR SUSPENSION
Rear wheel / Rear hub / Rear wheel coupling / Drive chain / Wheel balancing / Tyre changing / Drive belt and pulleys / Rear swing arm / Shock absorbers / Specifications

BRAKES
Front disc brakes / Front brake pad / Front caliper / Master cylinder / Front brake hose / Front brake disc / Drum brakes / Bleeding the system / Specifications

SUPPLEMENT / EN500 SERVICE INFORMATION

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892876794 (0-892-87679-4)
  • ISBN-13: 9780892876792 (978-0-892-87679-2)
  • Format: Softcover, 392 pages
  • Date Published: 10-01-1997

shipping

Shipping: Our standard shipping rates apply read more

Within Australia there is a flat delivery charge of A$9.95 per order (any number of items).

categories

reviews and comments

The Computer Outpost does not endorse, recommend or sponsor any guest product reviews and comments.

As this is a family friendly page, The Computer Outpost reserves the right to remove reviews and comments that it considers to be offensive, derogatory or otherwise inappropriate. The Computer Outpost may also remove reviews and comments that it considers to be misleading or deceptive.

email exclusives

Get new releases, special offers and more sent right to your inbox.

back to top