by Randy Stephens
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Quote order code CM355
Kawasaki KZ400, KZ, Z440, EN450, EN500 1974 - 1995 Clymer Owners Service & Repair Manual Covers the following Models:
● Kawasaki KZ400A, KZ400S, 1974-1978 US
● Kawasaki KZ400B, 1978-1980 U.S., Canada, Europe
● Kawasaki KZ400C, 1978 U.S.
● Kawasaki KZ400G, 1980-1981 U.S., Canada, Europe
● Kawasaki KZ400H, 1979-1981 U.S., Canada, Europe
● Kawasaki KZ400A, KZ400D, 1980-1983 U.S., Canada
● Kawasaki KZ440B, 1980-1981 U.S., Canada
● Kawasaki KZ440C, 1982-1983 U.S., Canada
● Kawasaki KZ440G, 1982-1983 U.S., Canada
● Kawasaki KZ440H, 1982-1983 Europe
● Kawasaki Z440A, Z440C, Z440D, 1980-1983 Europe
● Kawasaki EN450A (454LTD), 1985-1990
● Kawasaki EN500A (Vulcan 500), 1990-1995
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / Mechanicfs tips / Specifications
Operating requirements / Troubleshooting instruments / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Charging system / Starting system / Electrical problems / Ignition system / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive vibration / Front suspension and steering / Brake problems / Carburetor troubleshooting
● PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tyres / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Throttle adjustment / Front fork air adjustment / Coolant change / Tune-up / Air filter element / Cam chain tension / Valve clearance adjustment / Compression test / Spark plugs / Breaker point ignition / Contact point inspection / Contact point gap / Ignition timing / Electronic ignition / Carburetor / idle aped / Carburetor synchronization / Specifications
● ENGINE KZ400 AND KZ440
Engine / Cylinder head and cylinder head cover / Automatic cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Alternator and starter / Engine sprocket cover / Engine sprocket or pulley / Crankcase / Kickstarter / Balancer / Crankshaft and connecting rods / Specifications
● ENGINE 1985-ON
Engine removal installation / Cylinder head and camshafts / Rocker arm assemblies / Cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Oil level switch / Neutral switch / Alternator / starter drive mechanism and starter / Crankcase / Crankshaft and connecting rods / Balancer shaft / Specifications
● CLUTCH AND PRIMARY CHAIN
Clutch and primary chain / Specifications
Shift mechanism / 5-speed transmission / 6-speed transmission / Specifications
● FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Carburetor adjustment / Emission control / Specifications
● ELECTRICAL SYSTEM
Charging system / Breaker point ignition / Transistorized ignition / Transistorized ignition / Electric starter / Lighting system / Switches / Horn / Fuses / Specifications
● COOLING SYSTEM
Cooling system inspection / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor / Specifications
● FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tyre changing / Tyre repairs / Steering head / Front fork / Specifications
● REAR SUSPENSION
Rear wheel / Rear hub / Rear wheel coupling / Drive chain / Wheel balancing / Tyre changing / Drive belt and pulleys / Rear swing arm / Shock absorbers / Specifications
Front disc brakes / Front brake pad / Front caliper / Master cylinder / Front brake hose / Front brake disc / Drum brakes / Bleeding the system / Specifications
● SUPPLEMENT / EN500 SERVICE INFORMATION
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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