Kawasaki Vulcan 700 & Vulcan 750 1985 - 2006

Clymer Owners Service & Repair Manual

1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

by Ed Scott

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Kawasaki Vulcan 700 & Vulcan 750 1985 - 2006 - Front Cover

Front Cover

Front Cover

description

Kawasaki Vulcan 700 & Vulcan 750 1985 - 2006 Clymer Owners Service & Repair Manual covers the following models:
● VN700 Vulcan 700 (1985)
● VN750 Vulcan 750 (1986-2006)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / MechanicĀfs tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications

TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Charging system troubleshooting / Ignition system troubleshooting / Starter system troubleshooting / Carburetor troubleshooting / Excessive vibration / Front suspension and steering / Brake problems

LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tyres and wheels / Battery / New battery installation / Battery electrical cable connectors / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Fork oil change / Periodic maintenance / Drive chain cleaning and lubrication / Drive chain adjustment / Throttle adjustment / Air filter replacement / Coolant change / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Specifications

ENGINE
Engine principles / Servicing engine in frame / Engine / External oil line / Crankcase right-hand side cover / Cylinder head and camshafts / Cylinder head and cover inspection / Camshaft inspection / Rocker arm and hydraulic lash adjuster assemblies / Valves and valve components / Cylinder block / Camshaft / drive chains / guides and tensioner assemblies / Pistons and piston rings / Oil pump / Primary drive gear / Balancer assembly and starter gears / Front bevel gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications

CLUTCH
Clutch / Clutch release mechanism / Specifications

TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanism / Transmission and internal shift mechanism / Specifications

FUEL / EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Fuel system cleanliness inspection / Throttle cable replacement / Choke cable replacement / Air filter / Fuel tank / Fuel shutoff valve and filter / Fuel level sensor / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Clean air system (California and Switzerland models) / Exhaust system / Specifications

ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter relay / Lighting system / Switches / Electrical components / Junction box and fuse panel / Wiring diagrams / Specifications

LIQUID COOLING SYSTEM
Hoses and hose clamps / Cooling system check / Pressure check / Radiator / Cooling fan and shroud / Thermostat and housing / Water pump / Hoses / Specifications

FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tyres / Tyre changing / Tyre repairs / Handlebar / Steering head and stem / Steering head bearing races / Front forks / Specifications

REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit / Drive shaft / Swing arm / Shock absorbers / Specifications

BRAKES
Front disc brakes / Front brake pad replacement / Front brake caliper / Front master cylinder / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and cable/rod assembly / Specifications

FRAME
Seat / Frame side covers / Frame head side covers / Footpegs / Sidestand / Centerstand / Front fender / Rear fender / Rear hand grip / Frame / Specifications

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 1599690853 (1-599-69085-3)
  • ISBN-13: 9781599690858 (978-1-599-69085-8)
  • Format: Softcover, 464 pages
  • Date Published: 10-2006

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