by Ed Scott
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Kawasaki KZ650 1977 - 1983 Clymer Owners Service & Repair Manual covers the following Models:
● KZ650B (1977-1983)
● KZ650C Custom (1977-1983)
● KZ650D SR (1977-1983)
● KZ650E LTD (1977-1983)
● KZ650F (1977-1983)
● KZ650H (1977-1983)
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Tools / Serial numbers / General specifications
Operating requirements / Emergency troubleshooting / Starter / Charging system / Engine / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Fuses / Wiring / Front suspension and steering / Specifications
● LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Tyres / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Drive chain lubrication / Contact breaker points lubrication / Periodic maintenance / Drive chain cleaning and lubrication / Clutch adjustment / Camshaft chain tensioner adjustment / Fuel system cleaning / Fuel shut off valve / Air filter / Tune-up / Valve clearance measurement and adjustment / Spark plugs / Breaker point inspection and cleaning / Contact breaker points gap / Ignition timing / Initial carburetor mechanical synchronization / Carburetor idle speed lubrication / Carburetor final synchronization Storage / Specifications
Engine principles / Servicing engine in frame / Engine / Cylinder head / Valve and valve components / Camshaft / Camshaft chain / Cylinder / Pistons and connecting rods / Piston rings / Ignition advance mechanism / Alternator / Oil pump / Oil pressure relief valve / Secondary shaft and starter motor clutch / Crankcase / Crankshaft / Kickstarter / Break-in / Specifications
● CLUTCH AND TRANSMISSION
Clutch / Clutch release mechanism / Clutch cable / Drive sprocket / Shifting mechanism (external) / Transmission / Gearshift drum and forks / Specifications
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Fuel shutoff valve / Fuel tank / Exhaust system / Air injection system / Specifications
● ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage regulator (1977) / Rectifier (1977) / Voltage regulator/rectifier (1978 and later) / Ignition system / Ignition coil / Ignition advance mechanism / Spark plugs / Starting system / Lighting system / Horn / Fuses / Specifications
● FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tyre changing / Tyre repairs / Handlebar / Steering head / Front fork / Specifications
● REAR SUSPENSION
Rear wheel / Rear hub / Sprocket assembly / Drive chain / Rear swing arm / Shock absorbers / Specifications
Front disc brakes / Front brake pad replacement / Front calipers / Front brake hose replacement / Rear drum brake (Model B) / Rear disc brake (Models C and D) / Rear master cylinder / Rear brake pad replacement (Model D) / Rear caliper (Models C and D) / Brake disc (front and rear) / Bleeding the system / Specifications
Kickstand (sidestand) / Footpegs / Centerstand / Frame / Specifications
● SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION
● WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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