Polaris Predator Predator 500 ATV 2003 - 2007

Clymer Owners Service & Repair Manual

2003, 2004, 2005, 2006, 2007

by Ed Scott

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Polaris Predator Predator 500 ATV 2003 - 2007 - Front Cover

Front Cover

Front Cover

description

Polaris Predator Predator 500 ATV 2003 - 2007 Clymer Owners Service & Repair Manual covers the following models:
● Polaris Predator 500 (2003-2007)
● Polaris Predator 500 (Troy Lee Designs) (2005-2006)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

TROUBLESHOOTING
Water damage / Starting the engine / Engine does not start / Poor engine performance / Electronic throttle control / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Front suspension and steering / Brake system / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Air box drain plugs / Air filter / Engine oil and filter change / Oil pressure test / Spark plug / Spark arrester cleaning / Fuel tank vent hose / Fuel hose inspection / Carburetor / Choke adjustment / Tune-up / Ignition timing / Valve clearance / Compression test / Control cables / Cooling system / Skid plate inspection / Specifications

ENGINE TOP END
Engine service / Cylinder head cover / Camshaft / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guides / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder block / Piston and piston rings / Break-in procedure / Specifications

ENGINE LOWER END
Engine removal and installation / Crankcase / Water pump mechanical seal and bearing replacement / Crankshaft / Balancer shaft inspection / Primary drive gear / Oil pump / One-way check valve / Oil tank, oil pipe and hoses / Break-in procedure / Specifications

CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch / Cable / External shift mechanism / Specifications

TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM (2003-2004 MODELS)
Transmission and internal shift mechanism / Transmission inspection / Specifications

TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM (2005-ON MODELS)
Transmission and internal shift mechanism / Transmission inspection / Internal shift mechanism inspection / Reverse gear arm shifter / Specifications

FUEL AND EXHAUST SYSTEMS
Carburetor / Pilot screw / Carburetor tests and adjustments / Throttle cable / Choke cable / Fuel tank / Fuel shutoff valve / Air box / Fuel pump / Exhaust system muffler spark arrester / Specifications

ELECTRICAL SYSTEM
Electrical connectors / Battery / Charging system / Voltage regulator rectifier / Capacitor discharge ignition CDI / Alternator cover and stator coil / Alternator rotor and starter gears / Ignition coil / Starter / Starter solenoid / Lighting system / Switches / Cooling system fan switch and sensor / Circuit breaker / Specifications

COOLING SYSTEM
Coolant reservoir / Radiator / Cooling fan / Water pump / Thermostat / Cooling fan switch / Engine coolant temperature sensor / Specifications

FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Shock absorber / Tie rods / Front spindle / Control arms / Center link and idle arm (2003-2006 models) / Handlebar / Steering shaft / Tyres and wheels / Specifications

REAR SUSPENSION
Rear wheel / Rear hub / Rear axle / Rear axle eccentric / Drive chain / Sprockets / Shock absorber / Swing arm / Specifications

BRAKES
Brake service / Front brake pad replacement / Front caliper (2003-2006 models) / Front caliper (2007 models) / Front master cylinder / Rear brake pad replacment / Rear caliper (2003-2006 models) / Rear caliper (2007 models) / Rear master cylinder / Brake hose replacement / Rear brake pedal / Brake disc / Brake bleeding / Specifications

BODY
Side panels / Front fender / Rear fender / Heel pocket and mounting bracket / Specifications

COLOUR WIRING DIAGRAMS

Clymer motorcycle & ATV repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 1599692619 (1-599-69261-9)
  • ISBN-13: 9781599692616 (978-1-599-69261-6)
  • Format: Softcover, 330 pages

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