Suzuki 125cc - 400cc Singles 1964 - 1981 Clymer Owners Service & Repair Manual

By Eric Jorgensen
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Front Cover
Stock image only. Actual cover art may differ.
Suzuki 125cc - 400cc Singles 1964 - 1981 Clymer Owners Service & Repair Manual Covers the following Models:
● 125 (Through 1976)
● TM125 (1974-1975)
● TS125 (Through 1979)
● TC185 (1974-1976)
● TS185 (Through 1981)
● RL250 (1974-1975)
● TM250 (1972-1975)
● TS250 (Through 1974, 1980-1981)
● TM400 (Through 1975)
● TS400 (1972-1976)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Service hints / Tools / Expendable supplies / Safety first / Motor identification and parts replacement

TUNE-UP, PERIODIC MAINTENANCE, AND LUBRICATION
Engine tune-up / Spark plugs / Breaker points / Ignition timing (magneto ignition) / Ignition timing (electronic ignition) / Air cleaner service / Carburetor adjustment / Idle Mixture Adjustment / Speed range adjsutment / Transmission oil / Front forks / Clutch adjustment / Electrical equipment / Drive chain / Brakes / Wheels and Tyres / Steering head bearings / Swing arm

TROUBLESHOOTING
Operating requirements / Two-stroke pressure testing / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Backfiring / Engine noises / Piston seizure / Excessive vibration / Clutch slip or drag / Poor handling / Brake problems / Lighting problems / Troubleshooting guide

ENGINE, TRANSMISSION, AND CLUTCH
Engine principles / Engine lubrication / Preparation for engine disassembly / Engine removal/installation / Cylinder and cylinder head / Piston pin, piston, and piston rings / Clutch / Primary pinion / Kickstarter / Shifter mechanism / Crankcase / Transmission / Crankshaft / Oil seals / Bearings

FUEL AND EXHAUST SYSTEMS
Carburetor / Carburetor components / Miscellaneous carburetor problems / Fuel tank

ELECTRICAL SYSTEM
Flywheel magneto / Magneto troubleshooting and service / PEI ignition system / Rectifier / Battery / Lights / Horn / Fuse / Switches

CHASSIS, SUSPENSION, AND STEERING
Frame / Handlebar / Front fork / Steering stem / Drive chain / Wheels and Tyres / Brakes / Shock absorbers / Swinging arm

SPECIFICATIONS

SUPPLEMENT / 1977 AND LATER SERVICE INFORMATION
Tune-up / Transmission and front forks / Reed valve assembly / Carburetor

SUPPLEMENT FOR UNITED KINGDOM

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
0892872802
ISBN-13
9780892872800
Format
Paperback, 136 pages

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