Yamaha Royal Star 1996 - 2010 Clymer Owners Service & Repair Manual

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

by Clymer Staff

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Yamaha Royal Star 1996 - 2010 Clymer Owners Service & Repair Manual - Front Cover

Front Cover

Front Cover

description

Yamaha Royal Star 1996 - 2010 Clymer Owners Service & Repair Manual Covers the following Models:
● XVZ13A Royal Star Boulevard 1996 - 2001
● XVZ13LT Royal Star Tour Deluxe 1997 - 2001
● XVZ13AT Royal Star Tour Classic 1996 - 2000
● XVZ13TF Royal Star Venture 1999 - 2010
● XVZ13CT Royal Star Tour Deluxe 2005 - 2010

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

TROUBLESHOOTING
Engine principles / Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Engine leakdown test / Clutch / Gearshift linkage / Transmission / Final drive / Carburetor / Fuel pump / Carburetor heater / Electrical test equipment / Basic electrical test procedures / Electrical systems / Self-diagnostic system / Engine indicator light (all models) / SET/RES lights (XVZ13TF models) / Cruise control / Audio system (XVZ13TF models) / Front suspension and steering / Brake system / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Battery / Tune-up / Air filter / Spark plugs / Engine compression test / Ignition timing / Valve clearance adjustment / Specifications

ENGINE TOP END
Servicing engine in the frame / Cylinder head covers / Camshafts / Cylinder heads / Valves and valve components / Specifications

ENGINE LOWER END
Servicing engine in the frame / Engine removal and installation / Cylinder covers / Crankcase breather cover / Alternator cover / Stator and pickup coils / Flywheel / Starter clutch / Starter gears / Oil pan / Oil pump / Main oil gallery / Piston/connecting rod assembly / Pistons and piston rings / Crankcase / Crankshaft and cam chain / Balancer shaft (XVZ13TF models) / Break-in / Specifications

CLUTCH AND EXTERNAL SHIFT MECHANISM
Bleeding / Fluid draining / Clutch cover / Master slave cylinder / Floorboard shift pedal assembly / External shift mechanism / Clutch hose replacement / Specifications

TRANSMISSION, MIDDLE GEAR AND INTERNAL SHIFT MECHANISM
Internal shift mechanism / Middle gearcase cover / Middle drive gear assembly / Middle driven gear assembly / Specifications

AIR/FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Fuel tank / Fuel valve / Fuel filter / Fuel pump / Air filter housing / Surge tank / Carburetor operation / Carburetor / Cleaning, inspection and adjustment / Pilot screw / Throttle position sensor TPS / Carburetor heater system / Throttle cable / Air induction system / Evaporative emission control / Exhaust system / Specifications

ELECTRICAL SYSTEM
Electrical connector identification / Battery negative terminal / Charging system / Stator / Voltage regulator rectifier / Ignition system / Ignition coil / Pickup coil / Spark plug / Igniter unit / Starting circuit cutoff relay / Starting system / Starter / Starter relay / Headlight / Meter assembly / Taillight / Brake light / Neutral indicator light / Turn signals / Flasher relay / Horn / Indicator lights / Cruise control / Audio system / Switches / Speed sensor circuit continuity / Fuses / Specifications

COOLING SYSTEM
Hoses and clamps / Cooling system check / Water pump / Coolant reservoir / Radiator / Fan motor assembly / Thermo unit / Thermostat housing / Thermoswitch / Specifications

WHEELS AND TYRES
Motorcycle stand / Brake rotor protection / Wheel inspection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tire repair / Tire changing / Specifications

FRONT SUSPENSION AND STEERING
Front fork / Handlebar / Grip replacement / Steering head / Steering head bearing races / Lower bearing inner race replacement / Specifications

REAR SUSPENSION
Shock absorber / Relay arm / Swing arm / Final gearcase / Specifications

BRAKES
Brake service / Brake bleeding and draining / Brake pad replacement / Front brake caliper / Front brake master cylinder / Rear brake caliper / Rear brake master cylinder / Floorboard brake pedal assembly / Brake disc / Brake hose replacement / Specifications

FRAME
Rider floorboard / Passenger floorboard / Passenger footpeg / Footrest panel / Side cover / Inner cover / Frame neck cover / Seats / Front fender / Rear fender / Saddlebags / Saddlebag guidebars / Trunk / Lower cover / Specifications

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 1599693860 (1-599-69386-0)
  • ISBN-13: 9781599693866 (978-1-599-69386-6)
  • Format: Softcover, 496 pages
  • Date Published: 01-2003

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