by Lee Buell
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Quote order code CM377
Suzuki GSX-R1000 2001 - 2004 Clymer Owners Service & Repair Manual Covers the Suzuki GSXR1000 2001-2004
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
Engine principles / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Fuel pump / Electrical testing / Electrical troubleshooting / Steering and suspension / Brake system
● LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Cylinder numbering and firing order / Engine rotation / Maintenance intervals / Tune-up / Ignition timing / Valve clearance / Spark plugs / Engine oil and filter / Engine oil pressure test / Throttle cable free play / Idle speed adjustment / Fast idle speed / Throttle valve synchronization / Fuel line inspection / Emission control systems / Exhaust control valve / Clutch adjustment / Shift pedal height / Cooling system / Tyres and wheels / Front suspension / Steering check / Rear suspension / Drive chain / Brake system / General lubrication / Fastener inspection / Specifications
● ENGINE TOP END
Cylinder head cover / Camshaft / Cam chain tensioner / Cam chain, chain guides and timing rotor / Cylinder head / Valve lifter and shim / Valves and valve components / Pistons and cylinder block / Specifications
● ENGINE TOP END
Servicing engine in frame / Engine installation and removal / Starter idler cover / Starter clutch and gears / Alternator cover / Flywheel / Oil pump / Oil cooler / Oil pan and strainer / Crankcase / Crankshaft / Balancer shaft / Connecting rod / Piston and piston rings / Engine break-in / Specifications
Clutch cover / Clutch release mechanism / Cable replacement / Lever assembly / Specifications
● TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
Engine sprocket cover / Engine sprocket / Shift pedal/footrest / External shift mechanism / Internal shift mechanism / Transmission / Specifications
● AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Fuel tank / Fuel pump / Fuel pump relay / Pressure regulator / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Throttle cable / Fast idle / Atmospheric pressure AP sensor / Camshaft position CMP sensor / Engine coolant temperature ECT sensor / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Tip over TO sensor / Exhaust system / Exhaust control valve / Exhaust control valve actuator EXCVA / Evaporative emissions control system / PAIR system / Self-diagnosis fuel injection / Troubleshooting / Specifications
● ELECTRICAL SYSTEM
Electrical basics / Electrical connectors / Battery / Charging system / Voltage regulator/rectifier / Stator coil / Ignition system / Crankshaft position (CKP) sensor / Ignition coil/plug cap / Starting system / Starter motor / Starter relay / Sidestand switch / Gear position GP sensor / Turn signal sidestand relay / Lighting system / Horn / Meter assembly / Speed sensor / Oil pressure switch / Switches / Fuses / Specifications
● COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir / Radiator / Thermo switch / Radiator fan / Radiator fan relay / Thermostat / Water pump / Specifications
● WHEELS, TYRES AND DRIVE CHAIN
Front and rear wheel / Rear coupling and rear sprocket / Bearing inspection / Front and rear hub / Wheel balance / Tyres / Tyre repair and changing / Drive chain / Specifications
● FRONT SUSPENSION AND STEERING
Handlebars / Left grip / Steering head and stem / Steering head bearing race / Steering stem race / Steering damper / Front fork / Specifications
● REAR SUSPENSION
Shock absorber / Suspension linkage / Swing arm / Swing arm pivot boss / Specifications
Brake fluid bleeding and draining / Brake pad inspection / Front and rear caliper / Front and rear master cylinder / Brake pedal footpeg assembly / Brake disc / Brake hose / Specifications
● BODY AND FRAME
Body panel fasteners / Rider seat / Passenger seat/tail cover / Front engine cover / Center cover / Bracket cover / Mirror / Windshield / Front fairing / Fairing bracket / Intake duct / Side fairing / Tail piece / Front fender / Sidestand / Specifications
● WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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