Suzuki LS650 Savage/Boulevard S40 1986 - 2015

Clymer Owners Service & Repair Manual

By Clymer Staff

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Front Cover
Stock image only. Actual cover art may differ.
Suzuki LS650 Savage/Boulevard S40 1986 - 2015 Clymer Owners Service & Repair Manual covers the following models:
● LS650 Savage (1986-1988, 1995-2004)
● LS650 Boulevard S40 (2005-2015)

Contents
QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Special hints / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Mechanic's tips / Riding safely / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operaing requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Front fork oil change / Periodic maintenance / Drive belt inspection and adjustment / Clutch adjustment / Throttle cable adjustment / Automatic decompressor cable adjustment / Air filter element / Fuel shutoff valve and filter / Tune-up / Cylinder head and cylinder nuts and bolts tightening / Valve clearance measurement and adjustment / Compression test / Spark plug / Carburetor idle adjustment / Carburetor idle mixture / Specifications

CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Servicing engine in frame / Engine removal / installation / Cylinder head cover, camshaft and cylinder head / Rocker arm assemblies / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil pump / Starter clutch and gears / Right-hand crankcase cover (clutch cover) / Left-hand crankcase cover and drive pulley / Crankcase and crankshaft / Balancer assembly / Break-in / Specifications

CHAPTER FIVE / CLUTCH
Clutch / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
Gearshift linkage / External gearshift mechanism / Transmission and internal shift mechanism / Specifications

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor removal / installation / Carburetor disassembly / Carburetor adjustment / Throttle cable replacement / Air filter air box / Fuel tank / Fuel filter / Gasoline / alcohol blend test / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Voltage regulator / rectifier / Alternator / Transistorized ignition system / Starting system / Electric starter / Starter solenoid / Lighting system / Switches / Electrical components / Fuses / Wiring diagrams / Specifications

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Wheel inspection / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front fork / Specifications

CHAPTER TEN / REAR SUSPENSION
Rear wheel / Rear hub / Driven pulley / Drive pulley and drive belt / Shock absorber / Swing arm / Specifications

CHAPTER ELEVEN / BRAKES
Disc brakes / Front brake pad replacement / Front master cylinder / Front caliper / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and cable / Specifications

CHAPTER TWELVE / BODY AND FRAME
Seat / Rear handle / Front fender / Rear fender / Sidestand / Footpegs / Specifications

SUPPLEMENT / 1995-ON TRANSMISSION SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
1620921960
ISBN-13
9781620921968
Format
Paperback, 376 pages
Published
2015

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