by Clymer Staff
Outside Australia? Tax free price AUD$38.00 currency converter
Availability: Usually dispatched within 48 hours read more
Or call (02) 8213-9373 to order by telephone
Quote order code CM385-2
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual Organization / Notes, cautions and warnings / Safety first / Service hints / Washing the vehicle / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanics tips / Bearing replacement / Seals / Riding safety / Specifications
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine is difficult to start / Poor idle speed performance / Poor running or high speed performance / Engine / Engine noises / Engine leak down test / Fuel system / Electrical troubleshooting / Ignition system / Clutch / Transmission and external shift mechanism / Drive train noise / Handling / Frame noise / Brakes
● LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service intervals schedule / Tyres and wheels / Lubricants / Cleaning solvent / Periodic lubrication / Engine oil and filter change / Bypass valve inspection / Control throttle parking brake reverse cable lubrication / Drive chain / Unscheduled lubrication / Periodic maintenance / Air filter / Unscheduled maintenance / Engine tune-up / Valve clearance check and inspection / Compression test check / Spark plugs plug / Pilot air screw adjustment / Idle speed adjustment / Storage /Specifications
● ENGINE TOP END
Engine principles / Cylinder head cover / Cam chain tensioner / Camshaft / Cylinder head oil pipe / Rocker arms / Cam chain / Chain guides / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings /Specifications
● ENGINE LOWER END
Servicing engine in frame / Engine removal / Engine installation / Oil screen / Oil pump / Oil pipe / Magneto cover / Stator and pickup coils / Magneto rotor / Right balancer / Left balancer / Balancer drive gear / Primary gear and oil pump spur gear / Kickstarter / Kickstarter idler and reverse idler gears / Crankcase and crankshaft / Engine break-in /Specifications
Clutch cable / Clutch cover / Oil pressure relief valve / Clutch Release Mechanism / Clutch /Specifications
● TRANSMISSION AND GEARSHIFT MECHANISM
External shift mechanism / Reverse mechanism cover / Reverse mechanism / Reverse cable / Transmission troubleshooting / Transmission / internal shift mechanism overhaul / Reverse shaft / Transmission inspection / Internal shift mechanism / Specifications
● FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Carburetor adjustments / Throttle cable replacement / Throttle case / Choke cable replacement / Fuel tank / Fuel valve / Air filter housing / Surge tank / Exhaust system / Specifications
● ELECTRICAL SYSTEM
Magneto / Ignition system / Ignition coil / Cooling fan system / Lighting system / Switches / Wiring and connectors / Wiring diagrams / Specifications
● COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir / Radiator and cooling fan / Cooling fan / Thermostat / Water pump / Specifications
● FRONT SUSPENSION AND STEERING
Wheel alignment / Front wheel / Front hub / Handlebar / Steering shaft / Tie rod / Steering knuckle / Control arms / Steering stopper adjustment / Shock absorber / Tyres and wheels / Specifications
● REAR AXLE / SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Drive chain (1987 models) / Drive chain (1988-on) / Engine sprocket / Rear sprocket / Rear axle / Bearing housing / Swing arm / Shock absorber / Specifications
Disc brake / Front brake pads / Front caliper / Front master cylinder / Front brake disc / Rear brake pads / Rear brake caliper / Rear caliper / Parking brake assembly / Rear master cylinder / Brake pedal / Rear brake disc / Brake hose replacement / Parking brake cable replacement / Parking brake lever / Brake bleeding / Specifications
Footpeg (1987-1988) / Footpeg (1989-on) / Front fender cover / Front fender / Front mud guard / Rear fender / Seat / Specifications
● WIRING DIAGRAMS
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
Shipping: Our standard shipping rates apply read more
Within Australia there is a flat delivery charge of A$9.95 per order (any number of items).
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