Yamaha FJ600, XJ550 & XJ600 1981 - 1992 Clymer Owners Service & Repair Manual

1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992

by Randy Stephens

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Yamaha FJ600, XJ550 & XJ600 1981 - 1992 Clymer Owners Service & Repair Manual - Front Cover

Front Cover

Front Cover

description

Yamaha FJ600, XJ550 & XJ600 1981 - 1992 Clymer Owners Service & Repair Manual Covers the following Models:
● Yamaha FJ600 1984-1985
● Yamaha XJ550 1981-1983 U.S.A., 1983-1984 U.K.
● Yamaha XJ600 1984-1987 U.S.A., 1989-1992 U.K.

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment

TROUBLESHOOTING
Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring

LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tyres / Battery / Periodic lubrication / Engine oil and filter change / Front fork oil change / Drive chain lubrication / Swing arm lubrication / Rear brake cam lubrication / Periodic maintenance / Drive chain adjustment / Brake fluid level check and change / Clutch adjustment / Throttle adjustment / Air filter service / Cam chain tensioner adjustment / Steering play / Steering head bearing / Tune-up / Cylinder head fastener torque / Valve clearance measurement and adjustment / Compression test / Spark plug / Ignition timing / Carburetor synchronization / Carburetor idle speed / Specifications

ENGINE
Engine principles / Servicing engine in frame / Engine removal/installation / Cylinder head and camshafts / Cylinder block / Pistons, piston pins and piston rings / Oil pump / Oil level switch / Crankcase / Crankcase and connecting rods / Starter clutch assembly / Break-in / Specifications

CLUTCH AND TRANSMISSION
Clutch / Clutch cable replacement / Drive sprocket / Shift mechanism / Transmission / Shift drum and forks / Specifications

FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Throttle cable / Choke cable / Fuel shutoff valve / Fuel tank / Exhaust system / Specifications

ELECTRICAL SYSTEM
Charging system / Alternator / Voltage regulator/rectifier / Ignition system / Ignition unit / Ignition coil / Pick-up coil / Spark plugs / Starting system / Starter motor / Starter solenoid / Starting circuit cut-off relay / Lighting system / Switches and relays / Horn / Fuses / Specifications

FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Wheel alignment / Tyre changing / Tyre repairs (tube-type Tyres) / Tyre repairs (tubeless Tyres) / Handlebar / Steering head / Front fork / Specifications

REAR SUSPENSION
Rear wheel / Rear hub / Driven flange assembly / Drive chain / Swing arm / Shock absorbers / Specifications

BRAKES
Front disc brake / Master cylinder / Front brake pad replacement / Front caliper / Front brake hose replacement / Front brake disc / Rear drum brake / Rear brake pedal / Bleeding the system / Specifications

FRAME AND REPAINTING
Sidestand / Centerstand / Footpegs / Fairing (Seca models) / Frame / Specifications

SUPPLEMENT / 1984 AND LATER SERVICE INFORMATION

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892876212 (0-892-87621-2)
  • ISBN-13: 9780892876211 (978-0-892-87621-1)
  • Format: Softcover, 288 pages

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