Yamaha FZR600 1989 - 1993 Clymer Owners Service & Repair Manual Covers the Yamaha FZR600 1989-1993 sportbikes
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Emission control and battery labels / Basic hand tools / Precision measuring tools / Special tools / Mechanic's tips / Riding safety / Specifications
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Electrical problems / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems / Specifications
● PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Maintenance intervals / Tyres / Battery / Periodic lubrication / Engine oil and filter change / Front fork oil change / Swing arm bearing lubrication / Relay arm and connecting arm lubrication / Speedometer cable lubrication / Drive chain lubrication / Periodic maintenance / Drive chain adjustment / Drive chain slider replacement / Clutch adjustment / EXUP System Adjustment (California models) / Throttle cable adjustment / Fuel valve filter service / Air filter service / Steering play adjustment / Coolant change / Front suspension check / Rear shock absorber adjustment / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Idle speed inspection and adjustment / Carburetor synchronization Specifications / Torque
Servicing engine in frame / Engine principles / Engine / Cylinder head cover and camshafts / Camshaft chain tensioner / Cylinder head / Valve and valve components / Cylinder block / Pistons, piston pins and piston rings / Oil pump and strainer / Oil level switch / Crankcase / Crankshaft / Connecting rods / Starter clutch and gears / Break-in / Specifications
Clutch / Clutch release mechanism / Clutch cable / Specifications
Drive sprocket cover / Engine sprocket / External shift mechanism / Transmission gears / Internal shift mechanism / Specifications
● FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor / Fuel level / Fuel tank / Fuel shutoff valve / Fuel filter / Fuel pump / Evaporative emission control (California models) / Air injection system / Exhaust system / EXUP system / Specifications
● ELECTRICAL SYSTEM
Charging system / Ignition system / Electric starter / Lighting system / Switches / Wiring connectors / Electrical controls / Fuel pump testing / EXUP system / Fuses / Specifications
● COOLING SYSTEM
Cooling system inspection / Coolant reservoir / Radiator and fan / Thermostat / Water pump / Hoses / Coolant pipes / Thermo switch and thermo unit / Specifications
● FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tubeless Tyres / Tubeless Tyre changing / Handlebars / Steering head / Front fork / Specifications
● REAR SUSPENSION
Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tyre changing and repair / Shock absorber / Swing arm and shock linkage / Shock linkage / Specifications
Disc brakes / Brake pad replacement / Brake calipers / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications
● BODY AND FRAME
Front fender / Lower fairing / Upper fairing / Upper fairing mounting brackets / Seats / Frame side cover / Sidestand / Footpegs / Frame / Specifications
● WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
General information on Repair Manuals
Please note that workshop manuals are usually written for models sold in a specific country.
Differences in specification can exist between models sold in different countries and items such as engines can vary.
Please check that the manual will cover your model before purchase and if you are unsure please contact us first.