by Robert Mills
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Yamaha FJ1100 & FJ1200 1984 - 1993 Clymer Owners Service & Repair Manual Covers the following models:
● FJ1100 (1984-1985)
● FJ1200 (1986-1993)
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety first / Service hints / Torque fasteners / Lubricants / Expendable supplies / Parts replacement / Emissions control and battery labels / Basic hand tools / Precision measuring tools / Special tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Electrical problems / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems
● PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Maintenance intervals / Tyres / Battery (non-sealed type) / Battery / Battery electrical cable connectors / New battery installation / Periodic lubrication / Engine oil and filter change / Front fork oil change / Throttle cable lubrication / Swing arm bearing lubrication / Relay arm and connecting arm lubrication / Speedometer cable lubrication / Drive chain lubrication / Periodic maintenance / Air filter service / Drive chain adjustment / Drive chain slider service / Throttle cable lubrication / Fuel valve and filter service / Steering play adjustment / Tune-up / valve clearance measurement and adjustment / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Carburetor synchronization / Specifications
Servicing engine in frame / Engine principles / Engine / Left-hand crankcase cover / Cylinder head cover and camshafts / Camshaft chain tensioner / Cylinder head / Valves and valve components / Cylinder block / Pistons, piston pins and piston rings / Oil pump and strainer / Oil level switch / Oil cooler / Crankcase / Crankshaft / Connecting rods / Starter clutch and gears / Break-in / Specifications
Clutch cover / Clutch / Clutch hydraulic system / Clutch master cylinder / Slave cylinder / Bleeding the clutch / Specifications
● TRANSMISSION AND SHIFT MECHANISM
Engine sprocket / External shift mechanism / Transmission gears / Internal shift mechanism / Specifications
● FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor / Carburetor adjustments / Fuel tank / Fuel shutoff valve / Fuel filter (1988-on) / Fuel pump (1988-on) / Throttle cable assembly replacement / Choke cable / Air filter air box / Crankcase breather system (U.S. and U.K. only) / Evaporative emission control system (California models) / Exhaust system / Specifications
● ELECTRICAL SYSTEM
Charging system / Ignition systems / Electric starter / Lighting system / Switches / Wiring connectors / Electrical components / Fuel pump (1989-on) / Fuses / Specifications
● FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tyres / Tubeless Tyre changing / Handlebars / Steering head / Front fork / Anti-dive unit (1984-1987 models) / Specifications
● REAR SUSPENSION
Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tyre changing and repair / Shock absorber / Swing arm / Shock linkage / Specifications
Disc brakes / Brake pad replacement / Brake calipers / Front master cylinder / Rear master cylinder / Brake hose replacement (non-ABS models) / Brake disc / Rear brake pedal / ABS brake system / Brake hose and line replacement (ABS-equipped models) / Hydraulic unit / Wheel sensor / Wheel rotors / Bleeding the system / Specifications
● BODY AND FRAME
Front fender / Rear fender / Lower fairing / Upper fairing / Upper fairing mounting bracket / Seat / Frame side cover / Sidestand / Centerstand / Footpegs / Frame / Specifications
● WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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