Yamaha FZ1 2001 - 2005 Clymer Owners Service & Repair Manual

2001, 2002, 2003, 2004, 2005

by Mike Morlan

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Yamaha FZ1 2001 - 2005 Clymer Owners Service & Repair Manual - Front Cover

Front Cover

Front Cover

description

Yamaha FZ1 2001 - 2005 Clymer Owners Service & Repair Manual Covers Models:
• Yamaha FZ1 2001 - 2005
• Yamaha FZS1000 2001 - 2003 (UK)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

TROUBLESHOOTING
Engine operating requirements / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system

LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Tune-up procedures / Air filter / Spark plugs / Idle speed adjustment / Carburetor synchronization / Engine compression test / Ignition timing inspection / Valve clearance / Fuel filter / Fuel hose inspection / Control cable lubrication (non-nylon lined cables only) / Throttle cables / Starter (choke) cable / Clutch cable adjustment / Shift pedal adjustment / EXUP system / Engine oil and filter / Cooling system / Emission control systems / Tyres and wheels / Front fork oil change / Drive chain / Brake system / Headlight aim inspection / Sidestand and ignition cut-off switch inspection / Steering bearing inspection / Front suspension inspection / Rear suspension inspection / Fastener inspection / Wheel bearing inspection / Lights and horn inspection / Specifications

ENGINE TOP END
Engine service notes / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guide / Cylinder head / Valve lifters and shims / Valves and valve components / Specifications

ENGINE TOP END
Servicing engine in frame / Engine service notes / Engine removal and installation / Oil pan, oil strainer and pressure relief valve / Oil pump/water pump / Starter clutch / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Specifications

CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Starter clutch and starter reduction gears / Clutch cable / Specifications

TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Inspection / Specifications

FUEL, CARBURETOR, EMISSION CONTROL AND EXHAUST SYSTEMS
Fuel tank / Air filter housing / Carburetor / Pilot screw / Carburetor separation / Carburetor fuel level / Jetting / Synchronization / Throttle cable / Starter choke cable / Fuel pump / Fuel filter / Crankcase breather system / Evaporative emission control system / Air induction system (AIS) / Exhaust system / EXUP system / Specifications

ELECTRICAL SYSTEM
Battery / Charging system / Alternator rotor and stator / Ignition system / Starting circuit cutoff system / Starter / Starter relay / Lighting system / Combination meter / Speed sensor / Cooling system switches and sensors / Turn signal relay / Fuel level gauge / Fuel pump relay / Throttle position sensor / Oil level sensor / Horn / Switches / Fuses / Specifications

COOLING SYSTEM
Inspection / Hoses and hose clamps / Coolant reservoir / Radiator / Cooling fan / Thermostat / Water pump / Oil cooler and crankcase inlet fitting / One-way valve / Specifications

WHEELS, TYRES AND DRIVE CHAIN
Front wheel / Rear wheel / Drive hub assembly and rear sprocket / Front wheel hub / Rear wheel hub / Wheel runout and balance / Tyre changing / Tyre repairs / Drive chain / Specifications

FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left hand grip / Front fork / Front fork oil / Steering head and stem / Steering head bearing race / Steering stem bearing race / Specifications

REAR SUSPENSION
Shock absorber / Swing arm / Shock linkage / Bearing / Specifications

BRAKES
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Rear brake pedal / Brake bleeding / Brake fluid draining / Specifications

BODY AND FRAME
Seat / Frame side covers / Windshield / Front cowl panels / Mirrors / Front cowl fairing / Headlight module / Front fender / Rear cowl / Sidestand / Centerstand / Specifications

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892879181 (0-892-87918-1)
  • ISBN-13: 9780892879182 (978-0-892-87918-2)
  • Format: Softcover, 440 pages

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