Yamaha IT125, IT175, IT200, IT250, IT400, IT425, IT465, IT490 1976 - 1986

Clymer Owners Service & Repair Manual

By R. Wright
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Front Cover
Stock image only. Actual cover art may differ.
Yamaha IT125, IT175, IT200, IT250, IT400, IT425, IT465, IT490 1976 - 1986 Clymer Owners Service & Repair Manual Covers the following Models:
● IT125 (1980-1981)
● IT175 (1977-1983)
● IT200 (1984-1986)
● IT250 (1977-1983)
● IT400 (1976-1979)
● IT425 (1980)
● IT465 (1981-1982)
● IT490 (1983-1984)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Service hints / Torque specifications / Safety first / Special tips / Parts replacement / Expendable supplies / What year is it? / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Fasteners / Mechanic's tips / Specifications

TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Two-stroke pressure testing / Front suspension and steering / Brake problems / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Tyres and wheels / Lubricants / Cleaning solvent / Periodic lubrication / Engine lubrication / Transmission oil checking and changing / Front fork oil change / Drive chain lubrication and adjustment / Periodic maintenance / Monoshock adjustment / Clutch mechanism and cable adjustment / Throttle adjustment / Air cleaner service / Engine tune-up / Cylinder head nuts torque / Spark plug / Ignition timing / Idle speed adjustment / Decarbonizing / engine and exhaust system / Storage / Specifications

ENGINE
Engine principles / Engine lubrication / Engine cooling / Servicing engine in frame / Engine / Cylinder head / Cylinder / Piston, piston pin, and piston rings / Break-in procedure / Magneto / Reed valve assembly / Compression release (IT400C only) / Crankcase and crankshaft / Kickstarter / Service and adjustment / Specifications

CLUTCH AND TRANSMISSION
Clutch / Clutch cable / Clutch release (push lever) mechanism / External shift mechanism / Transmission and internal shift mechanism / Specifications

FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Fuel shutoff valve / Fuel tank / Fuel filter / Exhaust system / Exhaust system decarbonizing / Exhaust system repair / Specifications

ELECTRICAL SYSTEM
Capacitor discharge ignition / Spark plug / Magneto / Ignition coil / Engine kill switch / Lighting system / Speedometer housing / Wiring diagrams / Specifications

FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tyre changing / Tyre repairs / Handlebar / Steering head / Front fork / Specifications

REAR SUSPENSION
Rear wheel / Rear hub / Drive sprocket / Drive chain / Wheel balancing / Tyre changing and Tyre repairs / Rear swing arm / Rear suspension (DeCarbon monocross system) / Rear suspension (monocross type) / Specifications

BRAKES
Front brake / Rear brake / Front brake cable / Rear brake pedal assembly / Specifications

FRAME AND REPAINTING
Kickstand (sidestand) / Footpegs / Frame / Specifications

SUPPLEMENT / 1981 AND LATER SERVICE INFORMATION

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
0892873302
ISBN-13
9780892873302
Format
Paperback, 360 pages
Published
October 1990

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