Harley-Davidson Panheads 1948 - 1965 Clymer Owners Service & Repair Manual

1948, 1949, 1950, 1951, 1952, 1953, 1954, 1955, 1956, 1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965

by Ron Wright and E. Scott

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Harley-Davidson Panheads 1948 - 1965 Clymer Owners Service & Repair Manual - Front Cover

Front Cover

Front Cover

description

Harley-Davidson Panheads 1948 - 1965 Clymer Owners Service & Repair Manual Covers the following Models:
● Panhead E
● Panhead EL
● Panhead ELF
● Panhead ELS
● Panhead ES
● Panhead F
● Panhead FL
● Panhead FLE
● Panhead FLEF
● Panhead FLF
● Panhead FLH
● Panhead FLHF
● Panhead FLS
● Panhead FLSP
● Panhead FS

Contents:


QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Saervice hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment / Specifications

TROUBLESHOOTING
Engine / Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring

LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals / Cleaning your Harley / Tyres and wheels / Periodic lubrication / Periodic maintenance / Non-scheduled maintenance / Tune-up / Breaker point ignition service / Carburetor adjustment / Storage

ENGINE
Panhead engine overview / Service precautions / Special tools / Servicing engine in frame / Engine / Rocker arm cover/cylinder head / Pushrods / Valves and valve components / Cylinders / Pistons and piston rings / Tappets and tappet guides / Oil pump / Timing cover and timing gears / Timing cover / Timing gears and camshaft / Crankcase and crankshaft / Engine break-in

CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
Primary chain / Motor or compensating sprocket assembly / Primary chain housing / Starter drive (1965) / Clutch booster

THREE- AND FOUR-SPEED TRANSMISSION AND KICKSTARTER
Shift linkage adjustment / Hand shift cover / Foot shift cover / Shift forks / Transmission / Transmission overhaul / Main drive gear oil seal replacement / Kickstarter and starter clutch

FUEL AND EXHAUST SYSTEMS
Linkert carburetor / Fuel tanks / Fuel shutoff valve / Exhaust system

ELECTRICAL SYSTEM
Battery / Circuit breakers / Ignition coil / Electric starter / Starter solenoid / Lighting system / Instrument panel / Switches / Horn / Charging system / Generators / Generator (3-brush generator) / Generator (standard 1958-on) / Generator (fan cooled 1949-1964) / Polarizing the generator / Voltage regulator / Fuses and circuit breakers

WHEELS, HUBS AND TYRES
Front wheel / Rear wheel / Wheel hubs / Driven sprocket assembly / Drive chain / Laced wheels / Wheel balance / Tyres / Tyre repairs (tube-type Tyres) / Wheel alignment

SPRINGER FRONT FORK
Front shock absorber / Spring fork / Rigid fork / Steering damper / Steering adjustment

HYDRA-GLIDE FRONT SUSPENSION
Front forks / Fork removal / Steering head and stem / Steering head bearing race / Steering adjustment

REAR SUSPENSION
Rear shock absorbers / Swing arm

BRAKES
Front drum brakes / Rear mechanical drum brake (1948-1957) / Mechanical brake inspection / Rear hydraulic drum brake (1958-1965) / Hydraulic brake drum and shoe inspection / Rear master cylinder (1957-1965) / Brake pedal assembly / Brake bleeding

FRAME, BODY AND FRAME REPAINTING
Service stands / Footboards / Seat / Handlebar controls / Handlebar / Frame

RESTORATION
Panhead history 1948-1965 / Buying old parts / Photos / Original paint restoration / Fuel tank emblems / Upholstery / Chromed parts / Rubber or vinyl parts

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892875658 (0-892-87565-8)
  • ISBN-13: 9780892875658 (978-0-892-87565-8)
  • Format: Softcover, 528 pages
  • Date Published: 10-1992

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