Harley-Davidson FLS/FXS Softail Big Twin Evolution 1984 - 1999

Clymer Owners Service & Repair Manual

1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

by Clymer Staff

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Harley-Davidson FLS/FXS Softail Big Twin Evolution 1984 - 1999 - Front Cover

Front Cover

Front Cover

Rear Cover

Rear Cover

description

Harley-Davidson FLS/FXS Softail Big Twin Evolution 1984 - 1999 Clymer Owners Service & Repair Manual Covers the following Models:
● Harley-Davidson FLST Heritage Softail
● Harley-Davidson FLSTC Heritage Classic Softail
● Harley-Davidson FLSTF Fat Boy
● Harley-Davidson FLSTN Heritage Special Nostalgia Softail
● Harley-Davidson FLSTS Heritage Springer Softail
● Harley-Davidson FXST Softail
● Harley-Davidson FXSTB Night Train
● Harley-Davidson FXSTC Softail
● Harley-Davidson FXSTF Springer Softail
● Harley-Davidson FXSTS Springer Softail
● Harley-Davidson FXSTSB Softail Bad Boy

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Serial numbers / Parts replacement / Torque specifications / Fasteners / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Basic hand tools / Test equipment / Precision measuring tools / Cleaning solvent / Other special tools / Mechanic's tips / Ball bearing replacement / Oil seals / Specifications

TROUBLESHOOTING
Testing electrical components / Emergency troubleshooting / Engine noises / Electrical problems / Excessive vibration / Specifications

PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / oil tank flushing / Transmission oil chaneg / Front fork oil change (non-Springer models) / Speedometer cable lubrication / Primary chain lubrication / Drive chain lubrication / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Clutch diaphragm spring adjustment (1985-189 wet clutch) / Throttle cable adjustment / Choke cable adjustment / Enrichener/Choke cable adjustment / Air cleaner service / Tune-up / Compression test / Spark plugs / Breakerless ignition service / Carburetor adjustments / Storage / Specifications

ENGINE
Removal installation / Rocker arm cover / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods / Tappets and tappet guides / Oil pump / Oil filter mount / Gearcase cover and timing gears / Crankcase and crankshaft / Engine break-in / Specifications

CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
Dry clutch (early 1984 FXST) / Wet clutch / Primary chain / Compensating sprocket / Primary chain case / Electric starter drive (1984-1988) / Starter jackshaft (1989-on) / Specifications

4-SPEED TRANSMISSION
Shifter cover / Shift forks / Kickstarter and starter clutch / Side cover (electric start) / Shifter adjustment / Specifications

5-SPEED TRANSMISSION
Production gears (1994 models) / Shift cam assembly / Shift forks / Transmission / Transmission case / Transmission side cover (1987-on) / Adjustments / Specifications

FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air cleaner / Carburetor / Carburetor rejetting / Throttle and idle cable replacement / Choke enrichener cable / Fuel tanks / Fuel shutoff valve / Exhaust system / Emission control (1985-1991 California models) / Evaporative emission control system (1992-on California models) / Specifications

ELECTRICAL SYSTEM
Battery / Charging system / Ignition system / Ignition coil / Starter / Starter solenoid (1984-1988) / Starter solenoid (1989-1990) / Starter solenoid (1991-on) / Starter relay / Switches / Horn / Turn signal module (1991-on) / Circuit breakers / Specifications

WHEELS, HUBS AND TYRES
Front wheel / Front hub / Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Drive belt / Laced wheels / Cast or disc wheels / Wheel balance / Tyre repairs / Specifications

FRONT SUSPENSION AND STEERING (MODELS WITH TELESCOPIC FRONT FORKS)
Handlebar / Steering head and stem / Steering head bearing race / Steering adjustment / Front fork / Specifications

SPRINGER FRONT FORK
Steering adjustment / Specifications

REAR SUSPENSION
Rear shock absorbers / Rear swing arm / Specifications CHAPTER FOURTEEN / BRAKES
Brake pads / Brake caliper / Master cylinder / Disc brake / Bleeding the system / Specifications

FRAME, BODY AND FRAME REPAINTING
Jiffy stand (sidestand) / Footpegs / Front fender (1993-on FXSTS) / Front fender (all other models) / Rear fender / Saddlebags (1993-on) / Frame / Specifications

SUPPLEMENT
Ignition system / Routine safety checks / Periodic maintenance / Breakerless ignition service (1995-1999) / Engine removal (1996-1999) / Wet clutch (1998-1999) / Clutch shell, compensating sprocket and primary drive chain (1998-1999) / Evaporative emission control system (1996-1999) / Battery / Ignition system (1995-1999) / Lighting system (1995-1999) / Switches (1997-1999) / Turn signal module (1997-1999) / Front wheel (1996-1999) / Front hub (1996-1999 Springer models) / Rear hub (1997-1999) / Springer front fork (1997-1999) / Front brake caliper (1997-1999 FLSTS) / Front master cylinder (1997-1999) / Front fender (1995-1999 FLSTS)

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892878452 (0-892-87845-2)
  • ISBN-13: 9780892878451 (978-0-892-87845-1)
  • Format: Softcover, 640 pages
  • Date Published: 03-2003

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