Harley-Davidson FLS/FXS Twin Cam 88B, 95B & 103B 2000 - 2005

Clymer Owners Service & Repair Manual

2000, 2001, 2002, 2003, 2004, 2005

by James Grooms

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Harley-Davidson FLS/FXS Twin Cam 88B, 95B & 103B 2000 - 2005 - Front Cover

Front Cover

Front Cover

description

Harley-Davidson FLS/FXS Twin Cam 88B, 95B and 103B 2000 - 2005 Service & Repair Manual Covers the following Models:
● Harley FLSTC/FLSTCI Heritage Softail Classic 2000-2005
● Harley FLSTF/FLSTFI Fat Boy 2000-2005
● Harley FLSTFI Fat Boy 15th Anniversary Edition 2005
● Harley FLSTFSE Screamin' Eagle Fat Boy 2005
● Harley FLSTS/FLSTSI Heritage Springer 2000-2004
● Harley FLSTN/FLSTNI Softail Deluxe 2005
● Harley FLSTSC/FLSTSCI Softail Springer Classic 2005
● Harley FXST/FXSTI Softail Standard 2000-2005
● Harley FXSTB/FXSTBI Night Train 2000-2005
● Harley FXSTS/FXSTSI Springer Softail 2000-2005
● Harley FXSTD/FXSTDI Softail Deuce 2000-2005
● Harley FXSTDSE2 Screamin' Eagle Deuce 2004

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

TROUBLESHOOTING
Engine principles / Operating requirements / Starting the engine / Engine performance / Starting system / Charging system / Ignition system (carbureted models) / Ignition system (fuel-injected models) / Engine management system diagnostic codes / Cruise control system diagnostic codes / Fuel system (carbureted models) / Fuel system (electronic fuel injection) / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Tyres and wheels / Periodic lubrication / Periodic maintenance / Tune-up / Ignition service / Carburetor adjustments / Specifications

ENGINE
Removal installation / Rocker arms and pushrods / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods / Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support plate / Crankcase and crankshaft / Counter balancer assembly / Engine break-in

CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Clutch assembly / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase housing / Starter jackshaft / Clutch cable replacement

TRANSMISSION
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / Transmission clutch release mechanism cover / Transmission drive sprocket / Transmission case

FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Electronic fuel injection / Depressurizing the fuel system / Induction module / Throttle and idle cables / Starting enrichment valve (choke) cable replacement / Throttle and idle cables / Fuel tank console / Fuel hose and clamps / Fuel tank / Fuel tank inspection / Fuel pump and fuel filter / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system

ELECTRICAL SYSTEM
Electrical connectors / Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Electrical panel / Turn signal module / Turn signal module and turn signal/security module / Speedometer speed sensor / Starter relay switch replacement / Speedometer and indicator lights / Fuses / Circuit breaker / Electrical connector service / Wiring diagrams

WHEELS, HUBS AND TYRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Disc and cast wheels / Wheel balance / Tyres / Tyre changing / Tyre repairs / Tyre runout

FRONT SUSPENSION AND STEERING (TELESCOPIC FORK AND SPRINGER FORK)
Springer service precautions / Handlebar and risers / Shock absorber / Fork rockers / Springer fork / Rigid fork / Steering stem / Steering play adjustment

REAR SUSPENSION
Spring preload adjustment / Shock absorbers / Rear swing arm

BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Brake reaction link / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal

BODY
Seat / Front fender / Rear fender inner panel / Rear fender / Windshield / Saddlebags / Footboards and footrests / Jiffy stand

SUPPLEMENT / 2004 - 2005 MODEL SERVICE INFORMATION
Routine safety checks / Periodic lubrication / Periodic maintenance / Tune-up / Engine / Rocker arms and pushrods / Cylinder head / Valve and valve components (2005 models-except FXSTDSE2 and FLSTFSE models) / Pistons and piston rings / Crankcase and crankshaft / Counter balancer assembly (FLSTFSE models) / Clutch assembly (all 2005 models) / Clutch assembly (FXSTDSE2 and FLSTFSE models) / Clutch release bearing and pushrod (FXSTDSE2 and FLSTFSE models) / Clutch service (FXSTDSE2 and FLSTFSE models) / Clutch master cylinder (FXSTDSE2 and FLSTFSE models) / Clutch release mechanism (FXSTDSE2 and FLSTFSE models) / Clutch hydraulic hose replacement (FXSTDSE2 and FLSTFSE models) / Clutch system flushing (FXSTDSE2 and FLSTFSE models) / Clutch system bleeding (FXSTDSE2 and FLSTFSE models) / Shifter assembly (FXSTDSE2 and FLSTFSE models) / External shift mechanism (FXSTDSE2 and FLSTFSE models) / Transmission side door and transmission shaft assemblies (FXSTDSE2 and FLSTFSE models) / Air filter backplate (FXSTDSE2, FLSTFSE and FLSTFI-15th anniversary) / Fuel tank console (FLSTFSE models) / Fuel tank gauge / Starting system / Voltage regulator (FXSTDSE2 and FLSTFSE models) / Lighting system / Switches / Speedometer and indicator lights (FLSTFSE models) / Tachometer (FXSTDSE2 and FLSTFSE models) / Front wheel / Rear wheel (FXSTDSE2 and FLSTFSE models) / Front and rear hubs (FXSTDSE2 and FLSTFSE models) / Driven sprocket assembly (FXSTDSE2 models) / Handlebars and risers (FXSTDSE2 and FLSTFSE models) / Front fork / Steering play adjustment / Rear swing arm removal/installation (FXSTDSE2 and FLSTFSE models) / Front brake pad replacement (FLSTSC) / Rear brake pad replacement (FXSTDSE2 and FLSTFSE models) / Brake hose and line replacement (FXSTDSE2 and FLSTFSE models) / Brake disc (FXSTDSE2 and FLSTFSE models) / Seat / Front fender / Rear fender / Footboards and footrests / Front spoiler and frame side covers

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892879629 (0-892-87962-9)
  • ISBN-13: 9780892879625 (978-0-892-87962-5)
  • Format: Softcover, 554 pages
  • Date Published: 01-2006

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