Harley-Davidson FXD Evolution 1991 - 1998 Clymer Owners Service & Repair Manual

1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

by Ron Wright

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Harley-Davidson FXD Evolution 1991 - 1998 Clymer Owners Service & Repair Manual - Front Cover

Front Cover

Front Cover

description

Harley-Davidson FXD Evolution 1991 - 1998 Service & Repair Manual Covers the following Models:
● FXDB Dyna Glide (1991-1992)
● FXDC Dyna Custom (1992)
● FXDL Dyna Low Rider (1993-1998)
● FXDWG Wide Glide (1993-1998)
● FXD Dyna Super Glide (1995-1998)
● FXDS-CONV Dyna Low Rider Convertible (1995-1998)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Serial Numbers / Parts replacement / Torque specifications / Fasteners / Lubricants / Sealants, cements and cleaners / Expendable supplies / Basic hand tools / Test equipment / Measuring tools / Special tools / MechanicĀfs tips / Ball bearing replacement / Oil seals / Riding safety / Specifications

TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Testing electrical equipment / Engine performance / Electric starting system / Charging system / Ignition system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Electrical problems / Excessive vibration / Front suspension and steering / Brakes / Specifications

PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Maintenance intervals / Periodic lubrication / Oil and filter change / Lifter oil screen cleaning / Transmission oil change / Primary chaincase oil change / Front fork oil change / Throttle control grip lubrication / Speedometer cable lubrication / Transmission oil change / Periodic maintenance / Primary chain adjustment / Final drive belt deflection and alignment / Cable lubrication / Rear brake adjustment / Clutch adjustment / Throttle cable adjustment / Enrichener (choke) cable adjustment / Air filter service / Tune-up / Compression test / Cylinder leak down test / Spark plugs / Ignition service / Idle speed adjustment / Specifications

ENGINE
Removal installation / Rocker arm cover and cylinder head / Valves and components / Cylinders / Pistons and rings / Pushrods / Lifters and guides / Oil pump / Oil filter mount / Gearcase cover and timing gears / Crankcase and crankshaft / Break-in / Specifications

CLUTCH AND PRIMARY DRIVE
Outer primary cover / Clutch plates / Clutch, compensating sprocket and primary drive chain / Primary chain and guide / Compensating sprocket / Inner primary housing / Starter jackshift / Clutch cable / Specifications

TRANSMISSION
Production gear changes / Shifter adjustment / Transmission top cover / Shifter cam / Shift forks / Transmission side door / Transmission shafts / Main drive gear / Transmission case / Transmission side cover / Oil tank / Specifications

FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor / Throttle and idle cable / Enrichener cable / Fuel tank / Fuel valve / Exhaust system / Evaporative emission control system / Specifications

ELECTRICAL SYSTEM
Battery / Charging system / Ignition system / Ignition coil / Vacuum operated electric switch / Starter and solenoid / Lighting system / Switches / Horn / Turn signal module / Speedometer speed sensor / Indicator lights / Electric panel / Starter relay switch / Circuit breakers / Specifications

WHEELS, HUBS AND TYRES
Front wheel and rear wheel / Front and rear hub / Driven sprocket assembly / Secondary drive belt / Drive sprocket / Wire spoke wheels / Cast wheels / Vehicle alignment / Specifications

FRONT SUSPENSION AND STEERING
Handlebar / Front forks / Steering head and stem / Steering head bearing race / Steering play / Specifications

REAR SUSPENSION
Shock absorbers / Rear swing arm / Specifications

BRAKES
Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc (front and rear) / Bleeding the system / Specifications

SUPPLEMENT / 1996-1998 SERVICE INFORMATION
Periodic lubrication / Periodic maintenance / Ignition service / Clutch plates (1998 models) / Clutch overhaul / Battery / Charging system / Ignition system / Starter / Switches / Front master cylinder

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892878711 (0-892-87871-1)
  • ISBN-13: 9780892878710 (978-0-892-87871-0)
  • Format: Softcover, 534 pages
  • Date Published: 08-2003

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